Vicks PS-1K, PS-3K Setting the Stud Welding Pistol, Initiation, Quality control, Maintenance

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Table of Contents

4.Setting the Stud Welding Pistol ____________________________________ 4-17

4.1Setting the stud holder _________________________________________________ 4-17

4.2Installing the stud holder in the Stud Welding Pistol _________________________ 4-18

4.3Setting the spring pressure _____________________________________________ 4-19

5.Initiation __________________________________________________________ 5-20

5.1General view _________________________________________________________ 5-20

5.2Connecting the Stud Welding Pistols to the Stud Welder ____________________ 5-21

5.3Operation ____________________________________________________________ 5-21

5.4Welding parameters ___________________________________________________ 5-22

5.4.1Stud Welder BMS-660-90 ______________________________________________ 5-22

5.4.2Stud Welder BMS-690-135 _____________________________________________ 5-22

5.4.3Stud Welder BMS-6H __________________________________________________ 5-23

5.4.4Stud Welder BMS-8H __________________________________________________ 5-23

6.Quality control_____________________________________________________ 6-24

6.1General information ___________________________________________________ 6-24

6.2Demands on the company _____________________________________________ 6-24

6.3Proof of qualification ___________________________________________________ 6-24

6.4Type and scope of testing ______________________________________________ 6-24

6.4.1Normal work tests _____________________________________________________ 6-25

6.4.2Simplified work tests ___________________________________________________ 6-25

6.5Implementation of sample taking ________________________________________ 6-25

6.5.1Production of samples _________________________________________________ 6-25

6.5.2Visual check _________________________________________________________ 6-25

6.5.3Tension test __________________________________________________________ 6-26

6.5.4Bending test _________________________________________________________ 6-26

7.Maintenance ______________________________________________________ 7-27

7.1Stud welders _________________________________________________________ 7-27

7.2Replacing components ________________________________________________ 7-27

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Contents PS-3K PS-0K PS-1K PS-3K PS-0K PS-1K GmbH Page Table of Contents Initiation Setting the Stud Welding PistolMaintenance Quality controlSpare parts General information Following should be principally observedIntended use Information on the documentation Chapters of Operating InstructionsInformation on Operating Instructions Reaction in the case of malfunctionsDescription of the Stud Welding Pistols Technology of tip ignitionStud Welding Pistol PS-1 Stud Welding Pistol PS-3K PS OM Stud Welding Pistol PS-0KStud Welding Pistol PS-1K Technical data PS-1 PS-3K PS-0K PS-1KSafety instructions Characterisation of references in the Operating InstructionsSafety-conscious working Staff qualification and trainingSafety instructions for the User/Operator Following should be observed prior to initiationSafety measures at the installation site Before starting welding operationsWorking with the Stud Welder Independent retrofitting and spare parts productionNon-permissible operating modes Setting the Stud Welding Pistol Setting the Stud HolderInstalling the stud holder in the Stud Welding Pistol Setting the spring pressure Spring pressureInitiation General viewConnecting the Stud Welding Pistols to the Stud Welder OperationWelding parameters Stud Welder BMS-660-90Stud Welder BMS-690-135 Stud Welder BMS-6H Stud Welder BMS-8HGeneral information Type and scope of testingQuality Control Demands on the companySimplified work test Implementation of sample takingNormal work test Production of samplesTension test Bending testMaintenance Stud Welding PistolsReplacing components Spare parts list for Stud Welding Pistol PS-1 Spare partsPerspective presentation of Stud Welding Pistol PS-1 Spare parts list for Stud Welding Pistol PS-3K Perspective presentation of Stud Welding Pistol PS-3K Spare parts list for Stud Welding Pistol PS-0K Perspective presentation of Stud Welding Pistol PS-0K Spare parts list for Stud Welding Pistol PS-1K Perspective presentation of Stud Welding Pistol PS-1K Troubleshooting Functional breakdowns Warranty Terms Standards and List of DirectivesHeinz Soyer Bolzenschweißtechnik GmbH
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