Vicks PS-1K Working with the Stud Welder, Independent retrofitting and spare parts production

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Safety instructions

3.9Working with the Stud Welder

*Observe all accident prevention regulations which are applicable for operating your Stud Welder

☞The accident prevention regulation VBG15 “Welding, Cutting and similar work methods” is applicable for Stud Welders. For more information contact the employer’s liability insurance association.

MORTAL DANGER

Do not weld with work dress which is soiled with easily combustible substances such as oil, grease, paraffin oil etc.

If an accident happens:

•switch off the Stud Welder, disconnect the power supply and

•call a doctor.

3.10Safety instructions for maintenance, inspection and assembly operations

Only carry out maintenance work when the Stud Welder has come to a standstill

The User shall ensure that all maintenance, inspection and assembly operations are carried out by authorised and qualified technical personnel after having sufficiently informed himself by studying the Operating Instructions carefully.

Principally, operations may only be carried out when the Stud Welder has come to a standstill. The procedure to bring the Stud Welder to a standstill described in the Operating Maintenance Instructions must be observed.

Immediately after completing the work, ensure that all safety and protection features are restored and that these function.

3.11 Independent retrofitting and spare parts production

Retrofitting or modifications of the Stud Welder are only permissible with the manufacturer’s approval. Original spare parts and authorised accessories are designed to guarantee safety. The use of any other parts may result in an annulment of warranty for any damages thus caused.

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Contents PS-3K PS-0K PS-1K PS-3K PS-0K PS-1K GmbH Page Table of Contents Initiation Setting the Stud Welding PistolMaintenance Quality controlSpare parts General information Following should be principally observedIntended use Information on the documentation Chapters of Operating InstructionsInformation on Operating Instructions Reaction in the case of malfunctionsDescription of the Stud Welding Pistols Technology of tip ignitionStud Welding Pistol PS-1 Stud Welding Pistol PS-3K PS OM Stud Welding Pistol PS-0KStud Welding Pistol PS-1K Technical data PS-1 PS-3K PS-0K PS-1KSafety instructions Characterisation of references in the Operating InstructionsSafety-conscious working Staff qualification and trainingSafety instructions for the User/Operator Following should be observed prior to initiationSafety measures at the installation site Before starting welding operationsWorking with the Stud Welder Independent retrofitting and spare parts productionNon-permissible operating modes Setting the Stud Welding Pistol Setting the Stud HolderInstalling the stud holder in the Stud Welding Pistol Setting the spring pressure Spring pressureInitiation General viewConnecting the Stud Welding Pistols to the Stud Welder OperationStud Welder BMS-660-90 Welding parametersStud Welder BMS-690-135 Stud Welder BMS-6H Stud Welder BMS-8HGeneral information Type and scope of testingQuality Control Demands on the companySimplified work test Implementation of sample takingNormal work test Production of samplesTension test Bending testStud Welding Pistols MaintenanceReplacing components Spare parts list for Stud Welding Pistol PS-1 Spare partsPerspective presentation of Stud Welding Pistol PS-1 Spare parts list for Stud Welding Pistol PS-3K Perspective presentation of Stud Welding Pistol PS-3K Spare parts list for Stud Welding Pistol PS-0K Perspective presentation of Stud Welding Pistol PS-0K Spare parts list for Stud Welding Pistol PS-1K Perspective presentation of Stud Welding Pistol PS-1K Troubleshooting Functional breakdowns Warranty Terms Standards and List of DirectivesHeinz Soyer Bolzenschweißtechnik GmbH