Vicks PS-3K Implementation of sample taking, Normal work test, Simplified work test, Visual check

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Quality Control

6.4.1 Normal work test

Normal work tests are generally to be implemented and controlled by the Operator prior to carrying out welding works at a construction and after a certain number of welds. The number of welds after which a normal work test is necessary is agreed with the customer.

The normal work test is restricted to the stud diameters, base material and stud welder type used. It includes the following tests:

•Visual check (all samples)

•Tension test (at least 3 samples)

•Bending test (at least 3 samples)

In case of doubt, the scope of testing should be extended in compliance with the DVS Directive 0905, part 2, section 5.1.1).

6.4.2 Simplified work test

Simplified work tests serve to control the correct stud welder setting and functioning of the equipment. They are carried out before starting any shift or after any interruption lasting for several hours.

The simplified work test includes:

•Visual check (all samples)

•Bending test (all samples)

6.5Implementation of sample taking

6.5.1 Production of samples

The studs for the work test are welded to a sheet metal the minimum size of which is 700 mm x 200 mm. The same welding positions and distances to the borders shall be adhered to as on the construction part. Identical parts to those to be used in later production should be used for the tests provided this is possible and economically justifiable.

6.5.2 Visual check

The visual check serves as a rough control to detect any possible major faults. The uniformity of the welding is assessed. Tension or bending tests must be carried out in case of doubt.

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Contents PS-3K PS-0K PS-1K PS-3K PS-0K PS-1K GmbH Page Table of Contents Setting the Stud Welding Pistol MaintenanceInitiation Quality controlSpare parts General information Following should be principally observedIntended use Information on the documentation Chapters of Operating InstructionsInformation on Operating Instructions Reaction in the case of malfunctionsDescription of the Stud Welding Pistols Technology of tip ignitionStud Welding Pistol PS-1 Stud Welding Pistol PS-3K PS OM Stud Welding Pistol PS-0KStud Welding Pistol PS-1K Technical data PS-1 PS-3K PS-0K PS-1KSafety instructions Characterisation of references in the Operating InstructionsSafety-conscious working Staff qualification and trainingSafety instructions for the User/Operator Following should be observed prior to initiationSafety measures at the installation site Before starting welding operationsWorking with the Stud Welder Independent retrofitting and spare parts productionNon-permissible operating modes Setting the Stud Welding Pistol Setting the Stud HolderInstalling the stud holder in the Stud Welding Pistol Setting the spring pressure Spring pressureInitiation General viewConnecting the Stud Welding Pistols to the Stud Welder OperationStud Welder BMS-690-135 Welding parametersStud Welder BMS-660-90 Stud Welder BMS-6H Stud Welder BMS-8HType and scope of testing Quality ControlGeneral information Demands on the companyImplementation of sample taking Normal work testSimplified work test Production of samplesTension test Bending testReplacing components MaintenanceStud Welding Pistols Spare parts list for Stud Welding Pistol PS-1 Spare partsPerspective presentation of Stud Welding Pistol PS-1 Spare parts list for Stud Welding Pistol PS-3K Perspective presentation of Stud Welding Pistol PS-3K Spare parts list for Stud Welding Pistol PS-0K Perspective presentation of Stud Welding Pistol PS-0K Spare parts list for Stud Welding Pistol PS-1K Perspective presentation of Stud Welding Pistol PS-1K Troubleshooting Functional breakdowns Warranty Terms Standards and List of DirectivesHeinz Soyer Bolzenschweißtechnik GmbH