Vicks PS-3K, PS-0K, PS-1K Description of the Stud Welding Pistols, Technology of tip ignition

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Description of the Stud Welding Pistols

2 Description of the Stud Welding Pistols

2.1Technology of tip ignition

The SOYER® Stud Welding Systems function according to the principle of capacitor discharge with tip ignition in compliance with DVS leaflet 0903 (German Welding Society).

This system utilises the abrupt discharge of a capacitor battery to generate electric arc energy.

Adjusting screw Stud holder

Stud

Workpiece

SZ.0001.E

The electric arc is initiated via the calibrated and close fit ignition tip on the welding studs and the welding elements. The stud weld base and the opposite surface of the workpieces is then melted slightly. The stud is automatically immersed into the thin melted zone and/or the liquid weld bath. After the immediate solidification of the material, an homogenous high-strength joint in an extremely short welding time ranging only between 1-3 milliseconds (0.001- 0.003 sec.) is achieved.

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Contents PS-3K PS-0K PS-1K PS-3K PS-0K PS-1K GmbH Page Table of Contents Setting the Stud Welding Pistol MaintenanceInitiation Quality controlSpare parts General information Following should be principally observedIntended use Information on the documentation Chapters of Operating InstructionsInformation on Operating Instructions Reaction in the case of malfunctionsDescription of the Stud Welding Pistols Technology of tip ignitionStud Welding Pistol PS-1 Stud Welding Pistol PS-3K PS OM Stud Welding Pistol PS-0KStud Welding Pistol PS-1K Technical data PS-1 PS-3K PS-0K PS-1KSafety instructions Characterisation of references in the Operating InstructionsSafety-conscious working Staff qualification and trainingSafety instructions for the User/Operator Following should be observed prior to initiationSafety measures at the installation site Before starting welding operationsWorking with the Stud Welder Independent retrofitting and spare parts productionNon-permissible operating modes Setting the Stud Welding Pistol Setting the Stud HolderInstalling the stud holder in the Stud Welding Pistol Setting the spring pressure Spring pressureInitiation General viewConnecting the Stud Welding Pistols to the Stud Welder OperationWelding parameters Stud Welder BMS-660-90Stud Welder BMS-690-135 Stud Welder BMS-6H Stud Welder BMS-8HType and scope of testing Quality ControlGeneral information Demands on the companyImplementation of sample taking Normal work testSimplified work test Production of samplesTension test Bending testMaintenance Stud Welding PistolsReplacing components Spare parts list for Stud Welding Pistol PS-1 Spare partsPerspective presentation of Stud Welding Pistol PS-1 Spare parts list for Stud Welding Pistol PS-3K Perspective presentation of Stud Welding Pistol PS-3K Spare parts list for Stud Welding Pistol PS-0K Perspective presentation of Stud Welding Pistol PS-0K Spare parts list for Stud Welding Pistol PS-1K Perspective presentation of Stud Welding Pistol PS-1K Troubleshooting Functional breakdowns Warranty Terms Standards and List of DirectivesHeinz Soyer Bolzenschweißtechnik GmbH