Vicks PS-0K, PS-3K, PS-1K operating instructions Stud Welding Pistol PS-1

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Description of the Stud Welder Pistols

2.2Stud Welding Pistol PS-1

The SOYER® Stud Welding Pistol PS-1 is designed for a wide variety of applications. The field-proven patented Positioning Pistol has a handy design, is lightweight and is injection moulded of shock-proof, fully insulated plastic.

With this pistol the welding stud can be positioned exactly on a specific part of the workpiece without requiring any auxiliary aids. Templates are not required.

Before welding the stud position has to be marked or centred slightly. The calibrated ignition tip is then positioned on the marked point. When the pistol is operated, the stud is mechanically lifted. A necessary air gap is created between the tip and the workpiece. The stud is then mechanically moved to the marked point and is welded with electric arc ignition as soon as the marked point is reached.

The pistol guide is protected by rubber bellows especially against weld spatters and dirt.

A special spring pressure display with scale shows the spring pressure for the respective welding task and enables the reproducibility of welding joints, if necessary.

.

Ø 6

Ø 40

Ø 34

3x120°

211

Federdruck

Bolzenschweißer

Typ PS-1

3 2 1

132

SZ05.0693.005.D

2-6

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Contents PS-3K PS-0K PS-1K PS-3K PS-0K PS-1K GmbH Page Table of Contents Maintenance Setting the Stud Welding PistolInitiation Quality controlSpare parts Following should be principally observed General informationIntended use Chapters of Operating Instructions Information on the documentationReaction in the case of malfunctions Information on Operating InstructionsTechnology of tip ignition Description of the Stud Welding PistolsStud Welding Pistol PS-1 Stud Welding Pistol PS-3K Stud Welding Pistol PS-0K PS OMStud Welding Pistol PS-1K PS-1 PS-3K PS-0K PS-1K Technical dataCharacterisation of references in the Operating Instructions Safety instructionsStaff qualification and training Safety-conscious workingFollowing should be observed prior to initiation Safety instructions for the User/OperatorBefore starting welding operations Safety measures at the installation siteIndependent retrofitting and spare parts production Working with the Stud WelderNon-permissible operating modes Setting the Stud Holder Setting the Stud Welding PistolInstalling the stud holder in the Stud Welding Pistol Spring pressure Setting the spring pressureGeneral view InitiationOperation Connecting the Stud Welding Pistols to the Stud WelderStud Welder BMS-660-90 Welding parametersStud Welder BMS-690-135 Stud Welder BMS-8H Stud Welder BMS-6HQuality Control Type and scope of testingGeneral information Demands on the companyNormal work test Implementation of sample takingSimplified work test Production of samplesBending test Tension testStud Welding Pistols MaintenanceReplacing components Spare parts Spare parts list for Stud Welding Pistol PS-1Perspective presentation of Stud Welding Pistol PS-1 Spare parts list for Stud Welding Pistol PS-3K Perspective presentation of Stud Welding Pistol PS-3K Spare parts list for Stud Welding Pistol PS-0K Perspective presentation of Stud Welding Pistol PS-0K Spare parts list for Stud Welding Pistol PS-1K Perspective presentation of Stud Welding Pistol PS-1K Troubleshooting Functional breakdowns Standards and List of Directives Warranty TermsHeinz Soyer Bolzenschweißtechnik GmbH