Vicks PS-3K, PS-0K, PS-1K Connecting the Stud Welding Pistols to the Stud Welder, Operation

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R

Initialisation

5.2Connecting the Stud Welding Pistols to the Stud Welder

The Stud Welding Pistols are connected to the Stud welder using the pistol and control cables.

Type

Stud Welder

BMS-660-90, BMS-690-135

8 Socket for connecting welding cable

9 Socket for connecting control cable

Pistol +

89

Type

Stud Welder

BMS-6H, BMS-8H

10 Socket for connecting welding cable

11 Socket for connecting control cable

1011

SZ.0015.E

•Insert welding cable plug of the Stud Welding Pistol into the welding cable socket (8/10)

•Insert control cable plug of the Stud Welding Pistol into the control cable socket (9/11) and lock with spring clip

Observe the connecting instructions in the Operating Instructions for Stud

Welders.

5.3Operation

•Create ground connection of the Stud Welder

•Connect Stud Welding Pistol as described in Chapter 5.2

•Set Stud Welding Pistol as described in Chapter 4

•Connect Stud Welder to power supply

•Set Stud Welder for the welding studs to be welded

•Insert welding stud into the stud holder

•Position Stud Welding Pistol onto the workpiece and press release switch

5-21

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Contents PS-3K PS-0K PS-1K PS-3K PS-0K PS-1K GmbH Page Table of Contents Setting the Stud Welding Pistol MaintenanceInitiation Quality controlSpare parts General information Following should be principally observedIntended use Information on the documentation Chapters of Operating InstructionsInformation on Operating Instructions Reaction in the case of malfunctionsDescription of the Stud Welding Pistols Technology of tip ignitionStud Welding Pistol PS-1 Stud Welding Pistol PS-3K PS OM Stud Welding Pistol PS-0KStud Welding Pistol PS-1K Technical data PS-1 PS-3K PS-0K PS-1KSafety instructions Characterisation of references in the Operating InstructionsSafety-conscious working Staff qualification and trainingSafety instructions for the User/Operator Following should be observed prior to initiationSafety measures at the installation site Before starting welding operationsWorking with the Stud Welder Independent retrofitting and spare parts productionNon-permissible operating modes Setting the Stud Welding Pistol Setting the Stud HolderInstalling the stud holder in the Stud Welding Pistol Setting the spring pressure Spring pressureInitiation General viewConnecting the Stud Welding Pistols to the Stud Welder OperationStud Welder BMS-660-90 Welding parametersStud Welder BMS-690-135 Stud Welder BMS-6H Stud Welder BMS-8HType and scope of testing Quality ControlGeneral information Demands on the companyImplementation of sample taking Normal work testSimplified work test Production of samplesTension test Bending testStud Welding Pistols MaintenanceReplacing components Spare parts list for Stud Welding Pistol PS-1 Spare partsPerspective presentation of Stud Welding Pistol PS-1 Spare parts list for Stud Welding Pistol PS-3K Perspective presentation of Stud Welding Pistol PS-3K Spare parts list for Stud Welding Pistol PS-0K Perspective presentation of Stud Welding Pistol PS-0K Spare parts list for Stud Welding Pistol PS-1K Perspective presentation of Stud Welding Pistol PS-1K Troubleshooting Functional breakdowns Warranty Terms Standards and List of DirectivesHeinz Soyer Bolzenschweißtechnik GmbH