Vicks PS-3K, PS-0K, PS-1K operating instructions Following should be observed prior to initiation

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Safety instructions

3.5Safety instructions for the User/Operator

In stud welding dangers may arise as a result of

•electric current

•optical radiation

•harmful substances (fumes)

•acoustic shocks

•spraying sparks

You are therefore obliged to limit the dangers to an unavoidable minimum and to inform the Operator and other persons of such dangers.

MORTAL DANGER

Persons with cardiac pacemakers must not operate the Stud Welder and must keep away from Stud Welders in operation.

3.6The following should be observed prior to initiation...

Before initiating the system, the following points must be observed:

•The Stud Welding System must not be operated by juveniles below 16 years of age

•Read through the complete Operating Instructions before initiating the system

•Only qualified personnel is authorised to operate the system

•Prevent unauthorised use of the system by children or by unqualified personnel

•Wear non-combustible, closed working clothes

•Wear a leather apron over your work dress. Weld spatters are generated during the welding operation

•Wear a helmet when carrying out welding operations above your head

DANGER

Do not weld with work dress which is soiled with easily combustible substances such as oil, grease, paraffin oil etc.

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Contents PS-3K PS-0K PS-1K PS-3K PS-0K PS-1K GmbH Page Table of Contents Setting the Stud Welding Pistol MaintenanceInitiation Quality controlSpare parts General information Following should be principally observedIntended use Information on the documentation Chapters of Operating InstructionsInformation on Operating Instructions Reaction in the case of malfunctionsDescription of the Stud Welding Pistols Technology of tip ignitionStud Welding Pistol PS-1 Stud Welding Pistol PS-3K PS OM Stud Welding Pistol PS-0KStud Welding Pistol PS-1K Technical data PS-1 PS-3K PS-0K PS-1KSafety instructions Characterisation of references in the Operating InstructionsSafety-conscious working Staff qualification and trainingSafety instructions for the User/Operator Following should be observed prior to initiationSafety measures at the installation site Before starting welding operationsWorking with the Stud Welder Independent retrofitting and spare parts productionNon-permissible operating modes Setting the Stud Welding Pistol Setting the Stud HolderInstalling the stud holder in the Stud Welding Pistol Setting the spring pressure Spring pressureInitiation General viewConnecting the Stud Welding Pistols to the Stud Welder OperationStud Welder BMS-690-135 Welding parametersStud Welder BMS-660-90 Stud Welder BMS-6H Stud Welder BMS-8HType and scope of testing Quality ControlGeneral information Demands on the companyImplementation of sample taking Normal work testSimplified work test Production of samplesTension test Bending testReplacing components MaintenanceStud Welding Pistols Spare parts list for Stud Welding Pistol PS-1 Spare partsPerspective presentation of Stud Welding Pistol PS-1 Spare parts list for Stud Welding Pistol PS-3K Perspective presentation of Stud Welding Pistol PS-3K Spare parts list for Stud Welding Pistol PS-0K Perspective presentation of Stud Welding Pistol PS-0K Spare parts list for Stud Welding Pistol PS-1K Perspective presentation of Stud Welding Pistol PS-1K Troubleshooting Functional breakdowns Warranty Terms Standards and List of DirectivesHeinz Soyer Bolzenschweißtechnik GmbH