Vicks PS-3K, PS-0K operating instructions Stud Welding Pistol PS-1K

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Description of the Stud Welding Pistols

2.5Stud Welding Pistol PS-1K

The SOYER® Stud Welding Positioning Pistol PS-1K for stud welding with tip ignition is a shortened version of Stud Welding Pistol PS-3K (see Chapter 2.3). It welds studs with ignition tips in accordance with DIN 32501 exactly on scribed surfaces or centre marks by means of spring pressure without any auxiliary aids. It is particularly suitable for stud welding on workpieces and materials with impure surfaces, such as zinc, rolling skin, forging scales and oxide films, similar to the Stud Welding Pistol PS-3K. It is designed for application in narrow and hardly accessible spaces due to its compact construction.

The Stud Welding Pistol PS-1K functions without backstroke and prevents a dislocation during the welding procedure. It is suitable for all stud welding systems with tip ignition.

It is equipped with a sturdy, shock and break-proof whole-body housing in a small and light-weight version. This closed pistol design guarantees additional stability and solidity advantages in contrast to the semimonocoque design.

The Stud Welding Pistol PS-1K corresponds to the latest state-of-the-art in technology and fits like a glove similar to all other SOYER Stud Welding Pistols thanks to its excellent ergonomic design.

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ø 30

PS - 1K

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SZ05.0594.015.X

2-9

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Contents PS-3K PS-0K PS-1K PS-3K PS-0K PS-1K GmbH Page Table of Contents Setting the Stud Welding Pistol MaintenanceInitiation Quality controlSpare parts General information Following should be principally observedIntended use Information on the documentation Chapters of Operating InstructionsInformation on Operating Instructions Reaction in the case of malfunctionsDescription of the Stud Welding Pistols Technology of tip ignitionStud Welding Pistol PS-1 Stud Welding Pistol PS-3K PS OM Stud Welding Pistol PS-0KStud Welding Pistol PS-1K Technical data PS-1 PS-3K PS-0K PS-1KSafety instructions Characterisation of references in the Operating InstructionsSafety-conscious working Staff qualification and trainingSafety instructions for the User/Operator Following should be observed prior to initiationSafety measures at the installation site Before starting welding operationsWorking with the Stud Welder Independent retrofitting and spare parts productionNon-permissible operating modes Setting the Stud Welding Pistol Setting the Stud HolderInstalling the stud holder in the Stud Welding Pistol Setting the spring pressure Spring pressureInitiation General viewConnecting the Stud Welding Pistols to the Stud Welder OperationStud Welder BMS-660-90 Welding parametersStud Welder BMS-690-135 Stud Welder BMS-6H Stud Welder BMS-8HType and scope of testing Quality ControlGeneral information Demands on the companyImplementation of sample taking Normal work testSimplified work test Production of samplesTension test Bending testStud Welding Pistols MaintenanceReplacing components Spare parts list for Stud Welding Pistol PS-1 Spare partsPerspective presentation of Stud Welding Pistol PS-1 Spare parts list for Stud Welding Pistol PS-3K Perspective presentation of Stud Welding Pistol PS-3K Spare parts list for Stud Welding Pistol PS-0K Perspective presentation of Stud Welding Pistol PS-0K Spare parts list for Stud Welding Pistol PS-1K Perspective presentation of Stud Welding Pistol PS-1K Troubleshooting Functional breakdowns Warranty Terms Standards and List of DirectivesHeinz Soyer Bolzenschweißtechnik GmbH