Vicks PS-0K, PS-3K, PS-1K operating instructions Table of Contents

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Table of Contents

Table of Contents

1.General information ________________________________________________ 1-1

1.1The following should be principally observed .. ______________________________ 1-1

1.2Intended use __________________________________________________________ 1-2

1.3Information on the product ______________________________________________ 1-2

1.4Serial number _________________________________________________________ 1-2

1.5Information on the documentation ________________________________________ 1-3

1.5.1Chapters of Operating Instructions ________________________________________ 1-3

1.5.2Information on the Operating Instructions __________________________________ 1-4

1.5.3Reaction in the case of malfunctions ______________________________________ 1-4

1.6Contacts and service adress _____________________________________________ 1-4

2.Description of the Stud Welding Pistols _____________________________ 2-5

2.1Technology of tip ignition ________________________________________________ 2-5

2.2Stud Welding Pistol PS-1 ________________________________________________ 2-6

2.3Stud Welding Pistol PS-3K ______________________________________________ 2-7

2.4Stud Welding Pistol PS-0K ______________________________________________ 2-8

2.5Stud Welding Pistol PS-1K ______________________________________________ 2-9

2.6Technical data ________________________________________________________ 2-10

3.Safety instructions ________________________________________________ 3-11

3.1Characterisation of references in the Operating Instructions __________________ 3-11

3.2Staff qualification and training ___________________________________________ 3-12

3.3Dangers resulting from non-observance of safety instructions ________________ 3-12

3.4Safety-conscious working ______________________________________________ 3-12

3.5Safety instructions for the User/Operator __________________________________ 3-13

3.6The following should be observed prior to initialisation ... ____________________ 3-13

3.7Before starting welding operations ... _____________________________________ 3-14

3.8

Safety measures at the installation site ___________________________________ 3-14

3.9Working with the Stud Welder ___________________________________________ 3-15

3.10Safety instructions for maintenance, inspection and assembly operations ______ 3-15

3.11Independent retrofitting and spare parts production ________________________ 3-15

3.12Non-permissible operating modes _______________________________________ 3-16

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Contents PS-3K PS-0K PS-1K PS-3K PS-0K PS-1K GmbH Page Table of Contents Maintenance Setting the Stud Welding PistolInitiation Quality controlSpare parts Following should be principally observed General informationIntended use Chapters of Operating Instructions Information on the documentationReaction in the case of malfunctions Information on Operating InstructionsTechnology of tip ignition Description of the Stud Welding PistolsStud Welding Pistol PS-1 Stud Welding Pistol PS-3K Stud Welding Pistol PS-0K PS OMStud Welding Pistol PS-1K PS-1 PS-3K PS-0K PS-1K Technical dataCharacterisation of references in the Operating Instructions Safety instructionsStaff qualification and training Safety-conscious workingFollowing should be observed prior to initiation Safety instructions for the User/OperatorBefore starting welding operations Safety measures at the installation siteIndependent retrofitting and spare parts production Working with the Stud WelderNon-permissible operating modes Setting the Stud Holder Setting the Stud Welding PistolInstalling the stud holder in the Stud Welding Pistol Spring pressure Setting the spring pressureGeneral view InitiationOperation Connecting the Stud Welding Pistols to the Stud WelderStud Welder BMS-690-135 Welding parametersStud Welder BMS-660-90 Stud Welder BMS-8H Stud Welder BMS-6HQuality Control Type and scope of testingGeneral information Demands on the companyNormal work test Implementation of sample takingSimplified work test Production of samplesBending test Tension testReplacing components MaintenanceStud Welding Pistols Spare parts Spare parts list for Stud Welding Pistol PS-1Perspective presentation of Stud Welding Pistol PS-1 Spare parts list for Stud Welding Pistol PS-3K Perspective presentation of Stud Welding Pistol PS-3K Spare parts list for Stud Welding Pistol PS-0K Perspective presentation of Stud Welding Pistol PS-0K Spare parts list for Stud Welding Pistol PS-1K Perspective presentation of Stud Welding Pistol PS-1K Troubleshooting Functional breakdowns Standards and List of Directives Warranty TermsHeinz Soyer Bolzenschweißtechnik GmbH