Vicks PS-3K, PS-0K, PS-1K operating instructions Troubleshooting

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Functional breakdowns

9 Troubleshooting

The following list of errors, their causes and elimination in tabular form are designed to help you to eliminate errors immediately on the spot. If it is difficult or impossible to eliminate an error, please contact your responsible SOYER Customer Service representative or Heinz Soyer Bolzenschweißtechnik GmbH directly. You will find the address and telecommunication numbers in Chapter 1.6 on page 1-4.

MORTAL DANGER

Always disconnect the Stud Welder from the power supply by unplugging the power cord before opening the housing. Only specially trained and appropriately qualified personnel is allowed to carry out works on the electric power supply and welding system.

WARNING

Only trained and appropriately qualified personnel is authorised to replace any components of the Stud Welder.

Error	Cause
	→	Error elimination

System does not weld,	Stud welder is not switched ON
no sparking	→	Switch on system, mains switch and green control lamp

“Operation” must light up

Welding cable or control cable are not connected correctly and/or damaged

→Connect cable correctly and/or examine to ensure that it is not damaged; replace, if necessary.

Both grounds are not or incorrectly connected and/or ground clamps not connected to the workpiece

→Connect ground cable and/or fasten ground clamps to the workpiece

Welding points and/or ground connections on the workpiece are not metalically blank

→Prepare workpiece and/or stud

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Contents PS-3K PS-0K PS-1K PS-3K PS-0K PS-1K GmbH Page Table of Contents Quality control Setting the Stud Welding PistolMaintenance InitiationSpare parts Following should be principally observed General informationIntended use Chapters of Operating Instructions Information on the documentationReaction in the case of malfunctions Information on Operating InstructionsTechnology of tip ignition Description of the Stud Welding PistolsStud Welding Pistol PS-1 Stud Welding Pistol PS-3K Stud Welding Pistol PS-0K PS OMStud Welding Pistol PS-1K PS-1 PS-3K PS-0K PS-1K Technical dataCharacterisation of references in the Operating Instructions Safety instructionsStaff qualification and training Safety-conscious workingFollowing should be observed prior to initiation Safety instructions for the User/OperatorBefore starting welding operations Safety measures at the installation siteIndependent retrofitting and spare parts production Working with the Stud WelderNon-permissible operating modes Setting the Stud Holder Setting the Stud Welding PistolInstalling the stud holder in the Stud Welding Pistol Spring pressure Setting the spring pressureGeneral view InitiationOperation Connecting the Stud Welding Pistols to the Stud WelderStud Welder BMS-660-90 Welding parametersStud Welder BMS-690-135 Stud Welder BMS-8H Stud Welder BMS-6HDemands on the company Type and scope of testingQuality Control General informationProduction of samples Implementation of sample takingNormal work test Simplified work testBending test Tension testStud Welding Pistols MaintenanceReplacing components Spare parts Spare parts list for Stud Welding Pistol PS-1Perspective presentation of Stud Welding Pistol PS-1 Spare parts list for Stud Welding Pistol PS-3K Perspective presentation of Stud Welding Pistol PS-3K Spare parts list for Stud Welding Pistol PS-0K Perspective presentation of Stud Welding Pistol PS-0K Spare parts list for Stud Welding Pistol PS-1K Perspective presentation of Stud Welding Pistol PS-1K Troubleshooting Functional breakdowns Standards and List of Directives Warranty TermsHeinz Soyer Bolzenschweißtechnik GmbH