Vicks PS-1 Quality Control, General information, Demands on the company, Proof of qualification

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Quality Control

6 Quality Control

6.1General information

The DVS directive 0905, part 2 of April 1979 is valid with regard to ensuring the quality of stud welded joints. The tests described in this section have been written in a simplified form on the basis of this directive. They refer to work tests which are carried out and controlled by the User prior to and during welding works.

Heinz Soyer Bolzenschweißtechnik GmbH is a member of the Deutscher

Verband für Schweißtechnik e.V. (DVS) (German Welding Society), Munich.

6.2Demands on the company

The company must appoint a responsible welding supervisor and employ appropriately qualified operating personnel for stud welding (see DVS Directive 0905, part 2, section 4).

6.3Proof of qualification

In the case of components which are subject to documentation requirements and/or stud welding works which are subject to acceptance in compliance with DIN 4100, DIN 4113, the manufacturing company must submit proof of competence or a qualification certificate (see DVS Directive 0905, part 2, sections 4.1 and 4.2). The competence qualification is applicable in particular for fastening constructions concerning safety regulations. If the Stud Welder is used in the construction industry, only permissible base and stud materials (see e.g. DIN 4100, clause 2.1, registration license for stainless steel ifBT; DIN 4113, part 2) may be applied.

6.4Type and scope of testing

If the SOYER stud welding system is handled in compliance with regulations and the proper materials are selected, the welded joint strength (welding zone) will always be higher than that of the stud or base material. In practical operation, the following work tests are carried out:

Normal work test (see DVS Directive 0905, part 2, section 5.1.2)

Simplified work test (see DVS Directive 0905, part 2, section 5.1.2)

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Contents PS-3K PS-0K PS-1K PS-3K PS-0K PS-1K GmbH Page Table of Contents Quality control Setting the Stud Welding PistolMaintenance InitiationSpare parts Following should be principally observed General informationIntended use Chapters of Operating Instructions Information on the documentationReaction in the case of malfunctions Information on Operating InstructionsTechnology of tip ignition Description of the Stud Welding PistolsStud Welding Pistol PS-1 Stud Welding Pistol PS-3K Stud Welding Pistol PS-0K PS OMStud Welding Pistol PS-1K PS-1 PS-3K PS-0K PS-1K Technical dataCharacterisation of references in the Operating Instructions Safety instructionsStaff qualification and training Safety-conscious workingFollowing should be observed prior to initiation Safety instructions for the User/OperatorBefore starting welding operations Safety measures at the installation siteIndependent retrofitting and spare parts production Working with the Stud WelderNon-permissible operating modes Setting the Stud Holder Setting the Stud Welding PistolInstalling the stud holder in the Stud Welding Pistol Spring pressure Setting the spring pressureGeneral view InitiationOperation Connecting the Stud Welding Pistols to the Stud WelderStud Welder BMS-660-90 Welding parametersStud Welder BMS-690-135 Stud Welder BMS-8H Stud Welder BMS-6HDemands on the company Type and scope of testingQuality Control General informationProduction of samples Implementation of sample takingNormal work test Simplified work testBending test Tension testStud Welding Pistols MaintenanceReplacing components Spare parts Spare parts list for Stud Welding Pistol PS-1Perspective presentation of Stud Welding Pistol PS-1 Spare parts list for Stud Welding Pistol PS-3K Perspective presentation of Stud Welding Pistol PS-3K Spare parts list for Stud Welding Pistol PS-0K Perspective presentation of Stud Welding Pistol PS-0K Spare parts list for Stud Welding Pistol PS-1K Perspective presentation of Stud Welding Pistol PS-1K Troubleshooting Functional breakdowns Standards and List of Directives Warranty TermsHeinz Soyer Bolzenschweißtechnik GmbH