Miller Electric XMS 4000 manual Operation, Front Panel Controls

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SECTION 4 − OPERATION

4-1. Front Panel Controls

9

12

10

11

13

8

14

18

17

16

6

7

2

1

5

3

15

19

20

4

1ON/OFF Switch (I/O) Use switch to turn unit On/Off.

.Fan is thermostatically controlled and

runs only when necessary (Fan On Demand).

.Water cooling is automatically con-

trolled and runs only when necessary. (Cooling On Demand).

2Positive Power Connection for TIG and Stick Welding.

Do not use for MIG welding.

3Negative Power Connection for MIG, TIG and Stick Welding.

4Remote Control Receptacle for TIG and Stick welding

5Gas Connector (3/8) for TIG Welding.

6Red Quick Connect Fitting

Coolant return from torch.

7Blue Quick Connect Fitting Coolant output to torch.

8Handle

9Control Panel

10D1 (Display 1)

Displays values and parameters for se- lected welding process. During welding it shows measured welding voltage.

11 D2 (Display 2)

Displays values and parameters for se- lected welding process. During welding it shows measured welding current.

12 E1 (Encoder Control 1)

Use control to change values and parame- ters that appear on D1.

13 E2 (Encoder Control 2)

Use control to change values and parame- ters that appear on D2.

14 P1 (Memory Push Button)

Allows selecting program storage locations 1-4 as indicated by LED’s (Tig and Stick only).

15 P2 (Setup Push Button)

Allows selecting setup or advanced pro- gramming menus.

16P3 (Process Push Button) Allows selecting welding process.

17P4 (Material Push Button)

Allows selecting material type for synergic MIG and synergic pulsed MIG processes.

18 P5 (Wire Diameter Push Button)

Allows selecting desired welding wire di- ameter for synergic MIG and synergic pulsed MIG processes.

19 P6 (Gas Selection Push Button)

Allows selecting desired welding gas type for synergic MIG and synergic pulsed MIG processes.

20 P7 (Trigger Selection Push Button)

Allows selecting desired trigger mode in TIG welding and switch ON/OFF power in STICK welding.

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Contents Xmsr From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Marks a special safety message Symbol UsageArc Welding Hazards Magnetic Fields can affect pacemakers ARC Rays can burn eyes and skinFire or Explosion hazard California Proposition 65 WarningsEMF Information Principal Safety StandardsAbout Pacemakers Manufacturer’s Warning Label Definitions − Definitions60 s 100 h. std I1max Manufacturer’s Rating Labels Symbols And DefinitionsI1eff Specifications − InstallationDuty Cycle And Overheating Volt-Ampere Curves Remove wire spool Turntable ScrewLocation Dimensions and WeightMovement Do not move or operate unit where it could tip Selecting a Location120 m Weld Output Terminals And Selecting Cable SizesRemote 7 Receptacle Information TIG And Stick Only ARC Welding can cause Electromagnetic InterferenceFilling Coolant Tank Circuit Breakers= GND/PE Electrical Service GuideConnecting Input Power 50/60 Hz Three PhaseFront Panel Controls − OperationWelding Process Selection Switching On the Unit and Recalling Factory ParametersBe aware that the wire type selection is Gas Selection in Synergic MIG or Synergic Pulsed MIG Welding Trigger Mode Selection TIG and Stick OnlySetting Menu Type TIG and Stick only Setup Push Button And Advanced ProgrammingSelecting Manual MIG Welding During SettingSetting Cooler Status Preparing Unit For MIG WeldingSelecting Synergic MIG Welding Setting Cooler Status see SectionDuring Synergic MIG Welding Selecting Synergic Pulsed MIG Welding Preparing Unit For TIG Welding Setting Initial And Final Amperage only in Menu FullSetting Postflow only in Menu Full Setting Cooler Status only in Menu FullPreparing Unit For Stick Welding TIG Lift-Arc WeldingMonths − Maintenance & TroubleshootingBlowing Out Inside Of Unit Do not remove case when blowing out inside of unitHelp Displays Software problems TroubleshootingIs displayed OM-224 043 − Electrical Diagram Unit Outer Assembly − Parts ListDia Part Description Quantity Mkgs Unit Main Assembly CR5,6,R1 Page Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record
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