Miller Electric XMS 4000 manual Circuit Breakers, Filling Coolant Tank

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3-8. Circuit Breakers

1

2

Circuit breakers with numbers 7 and 10 are placed inside the welder on the wire feeder side as shown.

1 Circuit Breaker 7

Protects the auxiliary 115 volt AC used for the water cooling unit in- side the power source, from over- load.

2 Circuit Breaker 10

Protects the auxiliary 24 volt AC used for the wire feeder unit inside the power source, from overload.

3-9. Filling Coolant Tank

1

2

.Operating cooler when coolant

is low can damage cooler and torch components. Always have proper amount of coolant in tank and use coolant recom- mended by the manufacturer.

1Coolant Tank Cap

2Coolant Level Indicator

.Remove shielding gas cylinder

from rear of unit to fill coolant tank.

Unscrew cap from tank.

Use table to select proper coolant, and fill tank until coolant appears in upper half of indicator.

Check coolant level after attaching torch coolant hoses and running cooler. Be sure coolant appears in upper half of indicator. Add coolant if necessary.

Rear View

Application

GTAW Or Where

GMAW Or Where

Where Coolant Contacts

HF* Is Used

HF* Is Not Used

Aluminum Parts

 

 

 

 

 

 

MILLER Low Conductivity

MILLER Low Conductivity

MILLER Aluminum

 

Coolant No. 043 810**;

Coolant No. 043 810**; Or

Protecting Coolant

 

Distilled Or Deionized Water

MILLER Aluminum Protecting

No. 043 809**

 

°

°

Coolant No. 043 809**;

 

 

OK Above 32

F (0 C)

Distilled Or Deionized Water

 

 

 

 

 

Coolant

 

 

OK Above 32° F (0° C)

 

 

 

 

 

 

 

 

 

 

*HF: High Frequency Current

**MILLER coolants protect to -37°F (-38°C) and resist algae growth.

YUse of any coolant other than those listed in the table voids the warranty on any parts that come in contact with the coolant (pump, radiator, etc.).

OM-224 043 Page 13

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Contents Xmsr From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Arc Welding Hazards Symbol UsageMarks a special safety message Magnetic Fields can affect pacemakers ARC Rays can burn eyes and skinFire or Explosion hazard California Proposition 65 WarningsAbout Pacemakers Principal Safety StandardsEMF Information Manufacturer’s Warning Label Definitions − Definitions60 s 100 h. std I1eff Manufacturer’s Rating Labels Symbols And DefinitionsI1max Duty Cycle And Overheating − InstallationSpecifications Volt-Ampere Curves Remove wire spool Turntable ScrewMovement Do not move or operate unit where it could tip Dimensions and WeightSelecting a Location LocationRemote 7 Receptacle Information TIG And Stick Only Weld Output Terminals And Selecting Cable SizesARC Welding can cause Electromagnetic Interference 120 mFilling Coolant Tank Circuit BreakersConnecting Input Power Electrical Service Guide50/60 Hz Three Phase = GND/PEFront Panel Controls − OperationWelding Process Selection Switching On the Unit and Recalling Factory ParametersBe aware that the wire type selection is Gas Selection in Synergic MIG or Synergic Pulsed MIG Welding Trigger Mode Selection TIG and Stick OnlySetting Menu Type TIG and Stick only Setup Push Button And Advanced ProgrammingSetting Cooler Status During SettingPreparing Unit For MIG Welding Selecting Manual MIG WeldingDuring Synergic MIG Welding Setting Cooler Status see SectionSelecting Synergic MIG Welding Selecting Synergic Pulsed MIG Welding Setting Postflow only in Menu Full Setting Initial And Final Amperage only in Menu FullSetting Cooler Status only in Menu Full Preparing Unit For TIG WeldingPreparing Unit For Stick Welding TIG Lift-Arc WeldingMonths − Maintenance & TroubleshootingHelp Displays Do not remove case when blowing out inside of unitBlowing Out Inside Of Unit Is displayed TroubleshootingSoftware problems OM-224 043 − Electrical Diagram Unit Outer Assembly − Parts ListDia Part Description Quantity Mkgs Unit Main Assembly CR5,6,R1 Page Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record