Miller Electric XMS 4000 manual Weld Output Terminals And Selecting Cable Sizes, 120 m

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3-6. Weld Output Terminals And Selecting Cable Sizes

Y ARC WELDING can cause Electromagnetic Interference.

To reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor. Locate welding operation 100 meters from any sensitive electronic equipment. Be sure this welding machine is installed and grounded according to this manual. If interference still occurs, the user must take extra measures such as moving the welding machine, using shielded cables, using line filters, or shielding the work area.

 

 

 

 

Total Cable (Copper) Length In Weld Circuit Not Exceeding

 

 

 

 

30 m Or Less

45 m

60 m

70 m

90 m

105 m

120 m

 

 

Welding

10 − 60%

60 − 100%

 

 

 

 

 

 

Weld Output Terminals

Duty

Duty

 

10 − 100% Duty Cycle

 

 

Amperes

 

 

 

 

 

Cycle

Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

20

20

20

30

35

50

60

60

Positive

Negative

150

30

30

35

50

60

70

95

95

receptacle

receptacle

 

 

 

 

 

 

 

 

 

TIG/STICK

MIG

200

30

35

50

60

70

95

120

120

 

 

 

 

250

35

50

60

70

95

120

2//70

2//70

 

 

300

50

60

70

95

120

2//70

2//95

2//95

 

 

350

60

70

95

120

2//70

2//95

2//95

2//120

 

 

400

60

70

95

120

2//70

2//95

2//120

2//120

Negative receptacle

500

70

95

120

2//70

2//95

2//120

3//95

3//95

MIG/TIG/STICK

 

 

 

 

 

 

 

 

 

 

 

600

95

120

2//70

2//95

2//120

3//95

3//120

3//120

// means 2 cables with the same section in parallel.

3-7. Remote 7 Receptacle Information (TIG And STICK Only)

Socket

Socket Information

 

 

 

 

1

+10 volts dc supply voltage to remote

 

 

2

GND Remote control circuit common

 

 

3

IREF 0 to 10 current control signal

 

 

4

Not used.

5UP 0V/10V digital signal

6Not used.

Remote 7

 

7

TYPE 0V/10V digital signal

Note: This remote receptacle cannot be used with a standard Miller remote control. A customer supplied remote control is required to use the

remote receptacle.

 

Some signals can be enabled when TIG or Stick welding. Contact Factory Authorized Service Agent for confirmation.

OM-224 043 Page 12

 

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Contents Xmsr From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Marks a special safety message Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skin Magnetic Fields can affect pacemakersCalifornia Proposition 65 Warnings Fire or Explosion hazardEMF Information Principal Safety StandardsAbout Pacemakers − Definitions Manufacturer’s Warning Label Definitions60 s 100 h. std I1max Manufacturer’s Rating Labels Symbols And DefinitionsI1eff Specifications − InstallationDuty Cycle And Overheating Remove wire spool Turntable Screw Volt-Ampere CurvesDimensions and Weight Movement Do not move or operate unit where it could tipSelecting a Location LocationWeld Output Terminals And Selecting Cable Sizes Remote 7 Receptacle Information TIG And Stick OnlyARC Welding can cause Electromagnetic Interference 120 mCircuit Breakers Filling Coolant TankElectrical Service Guide Connecting Input Power50/60 Hz Three Phase = GND/PE− Operation Front Panel ControlsSwitching On the Unit and Recalling Factory Parameters Welding Process SelectionBe aware that the wire type selection is Trigger Mode Selection TIG and Stick Only Gas Selection in Synergic MIG or Synergic Pulsed MIG WeldingSetup Push Button And Advanced Programming Setting Menu Type TIG and Stick onlyDuring Setting Setting Cooler StatusPreparing Unit For MIG Welding Selecting Manual MIG WeldingSelecting Synergic MIG Welding Setting Cooler Status see SectionDuring Synergic MIG Welding Selecting Synergic Pulsed MIG Welding Setting Initial And Final Amperage only in Menu Full Setting Postflow only in Menu FullSetting Cooler Status only in Menu Full Preparing Unit For TIG WeldingTIG Lift-Arc Welding Preparing Unit For Stick Welding− Maintenance & Troubleshooting MonthsBlowing Out Inside Of Unit Do not remove case when blowing out inside of unitHelp Displays Software problems TroubleshootingIs displayed OM-224 043 − Electrical Diagram − Parts List Unit Outer AssemblyDia Part Description Quantity Mkgs Unit Main Assembly CR5,6,R1 Page Effective January 1 Owner’s Record ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E