Miller Electric XMS 4000 manual Selecting Synergic MIG Welding, During Synergic MIG Welding

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4-12. Selecting Synergic MIG Welding

 

E1

D1

D2

E2

 

 

 

 

 

P3 P4 P5 P6

Set Synergic MIG welding process using P3 push button.

In Synergic MIG mode, the operator may need to adjust welding data (wire type, wire diameter, and gas type) and only one weld parameter. Generally, wire feed speed is adjusted and the synergic process auto- matically sets appropriate weld voltage. Synergic welding also sets many secon- dary welding parameters automatically for improved weld quality.

During Setting :

D1 value is default voltage setting (range is defined by wire type, wire diameter and gas type selection).

D2 value is the default current setting (range is defined by wire type, wire diame- ter and gas type selection).

During Synergic MIG Welding:

D1 value is Measured Welding Voltage in Volts.

D2 value is Measured Welding Amperage in Amperes.

See Wire Feeder manual for all remaining Synergic MIG settings.

Select wire type using P4 push button. Select wire diameter using P5 push button. Select trigger mode using P7 push button.

See Wire Feeder manual for all remaining Synergic MIG settings.

Setting Cooler Status (see Section 4-11)

OM-224 043 Page 21

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Contents Xmsr From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Marks a special safety message Symbol UsageArc Welding Hazards Magnetic Fields can affect pacemakers ARC Rays can burn eyes and skinFire or Explosion hazard California Proposition 65 WarningsEMF Information Principal Safety StandardsAbout Pacemakers Manufacturer’s Warning Label Definitions − Definitions60 s 100 h. std I1max Manufacturer’s Rating Labels Symbols And DefinitionsI1eff Specifications − InstallationDuty Cycle And Overheating Volt-Ampere Curves Remove wire spool Turntable ScrewMovement Do not move or operate unit where it could tip Dimensions and WeightSelecting a Location LocationRemote 7 Receptacle Information TIG And Stick Only Weld Output Terminals And Selecting Cable SizesARC Welding can cause Electromagnetic Interference 120 mFilling Coolant Tank Circuit BreakersConnecting Input Power Electrical Service Guide50/60 Hz Three Phase = GND/PEFront Panel Controls − OperationWelding Process Selection Switching On the Unit and Recalling Factory ParametersBe aware that the wire type selection is Gas Selection in Synergic MIG or Synergic Pulsed MIG Welding Trigger Mode Selection TIG and Stick OnlySetting Menu Type TIG and Stick only Setup Push Button And Advanced ProgrammingSetting Cooler Status During SettingPreparing Unit For MIG Welding Selecting Manual MIG WeldingSelecting Synergic MIG Welding Setting Cooler Status see SectionDuring Synergic MIG Welding Selecting Synergic Pulsed MIG Welding Setting Postflow only in Menu Full Setting Initial And Final Amperage only in Menu FullSetting Cooler Status only in Menu Full Preparing Unit For TIG WeldingPreparing Unit For Stick Welding TIG Lift-Arc WeldingMonths − Maintenance & TroubleshootingBlowing Out Inside Of Unit Do not remove case when blowing out inside of unitHelp Displays Software problems TroubleshootingIs displayed OM-224 043 − Electrical Diagram Unit Outer Assembly − Parts ListDia Part Description Quantity Mkgs Unit Main Assembly CR5,6,R1 Page Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record