Miller Electric XMS 4000 manual 60 s

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Warning! Watch Out! There are possible hazards as shown by the symbols.

1Electric shock from wiring can kill.

2Disconnect input plug or power before working on machine.

3Hazardous voltage remains on input capacitors after power is turned off. Do not touch fully charged capacitors.

4Always wait 60 seconds after power is turned off before working on unit, OR

5Check input capacitor voltage, and be sure it is near 0 before touching any parts.

6When power is applied failed parts can explode or cause other parts to explode.

7Flying pieces of parts can cause injury. Always wear a face shield when servicing unit.

8Always wear long sleeves and button your collar when servicing unit.

9After taking proper precautions as shown, connect power to unit.

Warning! Watch Out! There are possible hazards as shown by the symbols.

Electric shock from wiring can kill.

Disconnect input plug or power before working on machine.

Read the Owner’s Manual before working on this machine.

1Consult rating label for input power requirements, and check power available at the job site − they must match.

2Read Owner’s Manual and inside labels for connection points and procedures.

3Not Applicable

4Having a loop of extra length, connect grounding conductor first.

5Not Applicable

OM-224 043 Page 6

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Contents Xmsr From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Marks a special safety message Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skin Magnetic Fields can affect pacemakersCalifornia Proposition 65 Warnings Fire or Explosion hazardEMF Information Principal Safety StandardsAbout Pacemakers − Definitions Manufacturer’s Warning Label Definitions60 s 100 h. std I1max Manufacturer’s Rating Labels Symbols And DefinitionsI1eff Specifications − InstallationDuty Cycle And Overheating Remove wire spool Turntable Screw Volt-Ampere CurvesSelecting a Location Dimensions and WeightMovement Do not move or operate unit where it could tip LocationARC Welding can cause Electromagnetic Interference Weld Output Terminals And Selecting Cable SizesRemote 7 Receptacle Information TIG And Stick Only 120 mCircuit Breakers Filling Coolant Tank50/60 Hz Three Phase Electrical Service GuideConnecting Input Power = GND/PE− Operation Front Panel ControlsSwitching On the Unit and Recalling Factory Parameters Welding Process SelectionBe aware that the wire type selection is Trigger Mode Selection TIG and Stick Only Gas Selection in Synergic MIG or Synergic Pulsed MIG WeldingSetup Push Button And Advanced Programming Setting Menu Type TIG and Stick onlyPreparing Unit For MIG Welding During SettingSetting Cooler Status Selecting Manual MIG WeldingSelecting Synergic MIG Welding Setting Cooler Status see SectionDuring Synergic MIG Welding Selecting Synergic Pulsed MIG Welding Setting Cooler Status only in Menu Full Setting Initial And Final Amperage only in Menu FullSetting Postflow only in Menu Full Preparing Unit For TIG WeldingTIG Lift-Arc Welding Preparing Unit For Stick Welding− Maintenance & Troubleshooting MonthsBlowing Out Inside Of Unit Do not remove case when blowing out inside of unitHelp Displays Software problems TroubleshootingIs displayed OM-224 043 − Electrical Diagram − Parts List Unit Outer AssemblyDia Part Description Quantity Mkgs Unit Main Assembly CR5,6,R1 Page Effective January 1 Owner’s Record ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E