Miller Electric XMS 4000 manual From Miller to You

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From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite. We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The parts list will then help you to decide which exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.

Miller Electric manufactures a full line of welders and welding related equipment. For

information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets.

Working as hard as you do

−every power source from Miller is backed by the most hassle-free warranty in the business.

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Contents Xmsr From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Arc Welding Hazards Symbol UsageMarks a special safety message ARC Rays can burn eyes and skin Magnetic Fields can affect pacemakersCalifornia Proposition 65 Warnings Fire or Explosion hazardAbout Pacemakers Principal Safety StandardsEMF Information − Definitions Manufacturer’s Warning Label Definitions60 s 100 h. std I1eff Manufacturer’s Rating Labels Symbols And DefinitionsI1max Duty Cycle And Overheating − InstallationSpecifications Remove wire spool Turntable Screw Volt-Ampere CurvesSelecting a Location Dimensions and WeightMovement Do not move or operate unit where it could tip LocationARC Welding can cause Electromagnetic Interference Weld Output Terminals And Selecting Cable SizesRemote 7 Receptacle Information TIG And Stick Only 120 mCircuit Breakers Filling Coolant Tank50/60 Hz Three Phase Electrical Service GuideConnecting Input Power = GND/PE− Operation Front Panel ControlsSwitching On the Unit and Recalling Factory Parameters Welding Process SelectionBe aware that the wire type selection is Trigger Mode Selection TIG and Stick Only Gas Selection in Synergic MIG or Synergic Pulsed MIG WeldingSetup Push Button And Advanced Programming Setting Menu Type TIG and Stick onlyPreparing Unit For MIG Welding During SettingSetting Cooler Status Selecting Manual MIG WeldingDuring Synergic MIG Welding Setting Cooler Status see SectionSelecting Synergic MIG Welding Selecting Synergic Pulsed MIG Welding Setting Cooler Status only in Menu Full Setting Initial And Final Amperage only in Menu FullSetting Postflow only in Menu Full Preparing Unit For TIG WeldingTIG Lift-Arc Welding Preparing Unit For Stick Welding− Maintenance & Troubleshooting MonthsHelp Displays Do not remove case when blowing out inside of unitBlowing Out Inside Of Unit Is displayed TroubleshootingSoftware problems OM-224 043 − Electrical Diagram − Parts List Unit Outer AssemblyDia Part Description Quantity Mkgs Unit Main Assembly CR5,6,R1 Page Effective January 1 Owner’s Record ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E