Miller Electric XMS 4000 manual Troubleshooting, Is displayed, Software problems

Page 31

5-4. Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

Remedy

 

 

No weld output: unit completely inopera-

Place line disconnect switch in On position (see Section 3-10).

tive.

 

 

Check and replace line fuse(s), if necessary, or reset circuit breaker (see Section 3-10).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for proper input power connections (see Section 3-10).

 

 

No weld output; meter display On.

Verify welding parameter settings.

 

 

 

 

 

 

 

 

 

 

 

Verify Help messages and correction procedures as necessary.

 

 

 

 

 

 

 

 

 

 

 

Check, repair, or replace remote control.

 

 

 

 

 

 

 

 

 

 

 

Unit overheated. Allow fan to run and unit cool (see Section 3-2).

 

 

Erratic or improper weld output.

Use proper size and type of weld cable (see Section 3-6).

 

 

 

 

 

 

 

 

 

 

 

Clean and tighten all weld connections.

 

 

Coolant system not working (HELP 15

Check and secure coolant hose connectors.

is displayed).

 

 

Reset circuit breaker CB7 (see Section 5-3).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor overheated. Allow motor to cool and restart operation.

 

 

 

 

 

 

 

 

 

 

 

Have Factory Authorized Service Agent check cooling unit.

 

 

Reduced or no coolant flow from cool-

Add coolant.

ing unit (HELP 15 can be displayed).

 

 

Check for blockage at hoses.

 

 

 

 

 

 

 

Control panel not functioning properly.

Switch unit off and back on again to verify LED’s and display status.

Software problems.

 

 

Reinstall factory parameters (see Section 4-2).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Contact a Factory Authorized Service Agent.

 

 

 

 

 

 

 

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Contents Xmsr From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Marks a special safety message Symbol UsageArc Welding Hazards Magnetic Fields can affect pacemakers ARC Rays can burn eyes and skinFire or Explosion hazard California Proposition 65 WarningsEMF Information Principal Safety StandardsAbout Pacemakers Manufacturer’s Warning Label Definitions − Definitions60 s 100 h. std I1max Manufacturer’s Rating Labels Symbols And DefinitionsI1eff Specifications − InstallationDuty Cycle And Overheating Volt-Ampere Curves Remove wire spool Turntable ScrewLocation Dimensions and WeightMovement Do not move or operate unit where it could tip Selecting a Location120 m Weld Output Terminals And Selecting Cable SizesRemote 7 Receptacle Information TIG And Stick Only ARC Welding can cause Electromagnetic InterferenceFilling Coolant Tank Circuit Breakers= GND/PE Electrical Service GuideConnecting Input Power 50/60 Hz Three PhaseFront Panel Controls − OperationWelding Process Selection Switching On the Unit and Recalling Factory ParametersBe aware that the wire type selection is Gas Selection in Synergic MIG or Synergic Pulsed MIG Welding Trigger Mode Selection TIG and Stick OnlySetting Menu Type TIG and Stick only Setup Push Button And Advanced ProgrammingSelecting Manual MIG Welding During SettingSetting Cooler Status Preparing Unit For MIG WeldingSelecting Synergic MIG Welding Setting Cooler Status see SectionDuring Synergic MIG Welding Selecting Synergic Pulsed MIG Welding Preparing Unit For TIG Welding Setting Initial And Final Amperage only in Menu FullSetting Postflow only in Menu Full Setting Cooler Status only in Menu FullPreparing Unit For Stick Welding TIG Lift-Arc WeldingMonths − Maintenance & TroubleshootingBlowing Out Inside Of Unit Do not remove case when blowing out inside of unitHelp Displays Software problems TroubleshootingIs displayed OM-224 043 − Electrical Diagram Unit Outer Assembly − Parts ListDia Part Description Quantity Mkgs Unit Main Assembly CR5,6,R1 Page Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record
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