Miller Electric XMS 4000 manual TIG Lift-Arc Welding, Preparing Unit For Stick Welding

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4-15. TIG Lift-Arc Welding

1 2

1 − 2

“Touch” Seconds

Do NOT Strike Like A Match!

Lift-Arc Start

When Lift-Arctbutton light is On, start arc as follows:

1TIG Electrode

2Workpiece

Touch tungsten electrode to work- piece at weld start point, enable out- put and shielding gas with torch trig- ger, foot control, or hand control.

Hold electrode to workpiece for 1-2 seconds, and slowly lift elec- trode. Arc is formed when electrode is lifted.

Normal open-circuit voltage is not present before tungsten electrode touches workpiece; only a low sensing voltage is present between electrode and workpiece. The solid-state output contactor does not energize until after electrode is touching workpiece. This allows electrode to touch workpiece with- out overheating, sticking, or getting contaminated.

Application:

Lift-Arc is used for the DCEN or AC GTAW process when HF Start method is not permitted, or to re- place the scratch method.

 

 

Ref. S-156 279

 

 

4-16. Preparing Unit For Stick Welding

 

 

 

 

To select STICK welding process, proceed

. Be aware that STICK welding can be

This parameter increases output amper-

as follows:

enabled (L20 On) or disabled (L20 Off)

age at the start of a weld to eliminate elec-

Follow safety precautions according to

trode sticking.

using P7 push button, and this status

 

Section 1.

is retained in the STICK welding pro-

ARC FORCE Setting (only in MENU

Prepare unit according to Section 3.

cess memory.

FULL)

Connect electrode holder to the Positive

HOT START Setting (only in MENU

To change ARC FORCE setting, proceed

power connector 2.

FULL)

as follows:

Connect work clamp cable to the Work

To change HOT START setting, proceed

Press P2 to enter SET UP menu.

connector 3.

as follows:

Select MENU FULL on D1 and D2 (see

If a remote control is desired, connect it to

Press P2 to enter SET UP menu.

Section 4-9).

the Remote Control receptacle 4.

Select MENU FULL on D1 and D2 (see

Use E1 to change D1 to ARC.

Turn unit On.

Section 4-9).

D2 value is default setting of 80% (range is

Allow time for unit to complete its start up

Use E1 to change D1 to HOT.

0% to 100%).

cycle.

D2 value is default setting of 100% (range

Use E2 to change D2 value.

Set STICK welding process using P3 push

is 0% to 100%).

When setting is increased, short-circuit

 

button.

Use E2 to change D2 value.

amperage at low arc voltage increases.

 

 

 

OM-224 043 Page 24

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Contents Xmsr From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Marks a special safety message Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skin Magnetic Fields can affect pacemakersCalifornia Proposition 65 Warnings Fire or Explosion hazardEMF Information Principal Safety StandardsAbout Pacemakers − Definitions Manufacturer’s Warning Label Definitions60 s 100 h. std I1max Manufacturer’s Rating Labels Symbols And DefinitionsI1eff Specifications − InstallationDuty Cycle And Overheating Remove wire spool Turntable Screw Volt-Ampere CurvesDimensions and Weight Movement Do not move or operate unit where it could tipSelecting a Location LocationWeld Output Terminals And Selecting Cable Sizes Remote 7 Receptacle Information TIG And Stick OnlyARC Welding can cause Electromagnetic Interference 120 mCircuit Breakers Filling Coolant TankElectrical Service Guide Connecting Input Power50/60 Hz Three Phase = GND/PE− Operation Front Panel ControlsSwitching On the Unit and Recalling Factory Parameters Welding Process SelectionBe aware that the wire type selection is Trigger Mode Selection TIG and Stick Only Gas Selection in Synergic MIG or Synergic Pulsed MIG WeldingSetup Push Button And Advanced Programming Setting Menu Type TIG and Stick onlyDuring Setting Setting Cooler StatusPreparing Unit For MIG Welding Selecting Manual MIG WeldingSelecting Synergic MIG Welding Setting Cooler Status see SectionDuring Synergic MIG Welding Selecting Synergic Pulsed MIG Welding Setting Initial And Final Amperage only in Menu Full Setting Postflow only in Menu FullSetting Cooler Status only in Menu Full Preparing Unit For TIG WeldingTIG Lift-Arc Welding Preparing Unit For Stick Welding− Maintenance & Troubleshooting MonthsBlowing Out Inside Of Unit Do not remove case when blowing out inside of unitHelp Displays Software problems TroubleshootingIs displayed OM-224 043 − Electrical Diagram − Parts List Unit Outer AssemblyDia Part Description Quantity Mkgs Unit Main Assembly CR5,6,R1 Page Effective January 1 Owner’s Record ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E