Miller Electric XMS 4000 manual Gas Selection in Synergic MIG or Synergic Pulsed MIG Welding

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4-6. Gas Selection in Synergic MIG or Synergic Pulsed MIG Welding

L13

L14

L15

L16

P6

L13 LED

L14 LED

L15 LED

L16 LED

P6 Push Button

Press P6 until gas LED illuminates. D1 and D2 will show gas name momentarily and

then it will return to the main display. If it is allowed, change gas type during this time.

.D1 and D2 will show NO PROG or a

selection will not be allowed when there is no program for the process, material, wire diameter, and shielding gas combination.

L13 (Ar 100%) selection is for 100% Argon

(generally used with aluminum and light al- loys).

L14 (ArCO2[1])selection is for mixed gas with Argon and CO2 around 20% (general- ly used with carbon steel).

L15 (ArCO2[2]) selection is for mixed gas with Argon and CO2 around 2% (generally used with stainless steel).

L16 (Special) selection is for other gas type not provided by standard selection.

4-7. Trigger Mode Selection (TIG and STICK Only)

L17

L18

L19

L20

P7

.Always check and set a trigger mode.

If trigger mode is undefined for a weld- ing process, select the desired mode.

L17 LED

L18 LED

L19LED

L20 LED

P7 Push Button

Trigger mode can be set for TIG only.

Trigger mode also allows enabling and dis- abling STICK welding.

In TIG welding, pressing P6 will change the trigger mode, but D1 and D2 will not change values.

In STICK welding, pressing P6 will enable welding (L20 ON, D1 shows open circuit

voltage or weld voltage and D2 shows set current or welding current) or disable weld- ing (L20 OFF, D1 shows STK and D2 shows set current).

Press P7 to select the desired trigger mode:

L17 ON selects 2 times trigger function. When trigger is pressed, welding starts. When trigger is released, welding stops. L18 ON selects 4 times trigger function. When trigger is pressed, welding starts.

When trigger is released, welding contin- ues.

When trigger is pressed and released a second time, welding stops.

L19 ON selects 3 levels trigger function.

When trigger is pressed, welding starts with level 1 parameters.

When trigger is released, welding contin- ues with main parameters.

When trigger is pressed a second time, welding continues at level 2 parameters.

When trigger is released the second time, welding stops.

.L19 trigger mode is useful for thin ma- terials and for a crater fill sequence.

L20 ON means weld output power is pres- ent at weld connectors. This LED must be on for the STICK process to enable weld- ing. LED will turn on when weld output pow- er is present at weld connectors for MIG and TIG processes.

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Contents Xmsr From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Marks a special safety message Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skin Magnetic Fields can affect pacemakersCalifornia Proposition 65 Warnings Fire or Explosion hazardEMF Information Principal Safety StandardsAbout Pacemakers − Definitions Manufacturer’s Warning Label Definitions60 s 100 h. std I1max Manufacturer’s Rating Labels Symbols And DefinitionsI1eff Specifications − InstallationDuty Cycle And Overheating Remove wire spool Turntable Screw Volt-Ampere CurvesSelecting a Location Dimensions and WeightMovement Do not move or operate unit where it could tip LocationARC Welding can cause Electromagnetic Interference Weld Output Terminals And Selecting Cable SizesRemote 7 Receptacle Information TIG And Stick Only 120 mCircuit Breakers Filling Coolant Tank50/60 Hz Three Phase Electrical Service GuideConnecting Input Power = GND/PE− Operation Front Panel ControlsSwitching On the Unit and Recalling Factory Parameters Welding Process SelectionBe aware that the wire type selection is Trigger Mode Selection TIG and Stick Only Gas Selection in Synergic MIG or Synergic Pulsed MIG WeldingSetup Push Button And Advanced Programming Setting Menu Type TIG and Stick onlyPreparing Unit For MIG Welding During SettingSetting Cooler Status Selecting Manual MIG WeldingSelecting Synergic MIG Welding Setting Cooler Status see SectionDuring Synergic MIG Welding Selecting Synergic Pulsed MIG Welding Setting Cooler Status only in Menu Full Setting Initial And Final Amperage only in Menu FullSetting Postflow only in Menu Full Preparing Unit For TIG WeldingTIG Lift-Arc Welding Preparing Unit For Stick Welding− Maintenance & Troubleshooting MonthsBlowing Out Inside Of Unit Do not remove case when blowing out inside of unitHelp Displays Software problems TroubleshootingIs displayed OM-224 043 − Electrical Diagram − Parts List Unit Outer AssemblyDia Part Description Quantity Mkgs Unit Main Assembly CR5,6,R1 Page Effective January 1 Owner’s Record ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E