Miller Electric XMS 4000 manual Switching On the Unit and Recalling Factory Parameters

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4-2. Switching On the Unit and Recalling Factory Parameters

 

. Write down any parameters

 

that need to be restored before

 

performing this procedure.

 

1 Power Switch

 

Use power switch to turn unit On.

1

When ITW appears on D1 and D2,

press P3 and P8 simultaneously.

When MEMO CLEAR appears on D1 and D2, release P3 and P8.

Wait until DONE appears on D1, and turn unit Off.

The next time unit is turned On, all parameters will return factory de- fault settings.

4-3. Welding Process Selection

L1

L2

L3

L4

P3

L1 LED

L2 LED

L3 LED

L4 LED

P3 Push Button

Press P3 until desired process LED illumi- nates.

Values and parameters that appear on D1 and D2 are either factory default settings or last settings entered for the selected pro- cess.

L1 selection is Manual MIG welding.

D1 value is welding voltage, default is

18.5V (range is 10 V to 50 V).

D2 value is wire feed speed, default is 5.0 m/min (range is 1 m/min to 20 m/min). See Section 4-10.

L2 selection is Synergic MIG welding (non- pulsed).

D1 value is trim, default is 0.0 T (range is −5.0 T to 5.0 T).

D2 value is wire feed speed (from minimum to maximum value according to welding curve selection).

.When L2 is flashing, material transfer

in the arc is by large droplets (globular transfer) and produces considerable spatter. This is the result of selecting a specific material, wire, gas, voltage, and current combination. To avoid this situation, Synergic Pulsed MIG weld- ing with the same parameter combina- tion is recommended. When L2 is On continuously (not flashing), material transfer in the arc is either short circuit (Short Arc) or by small droplets (Spray Transfer). Both MIG processes pro- vide a stable arc and minimum spatter.

L3 selection is Synergic Pulsed MIG weld- ing.

D1 value is trim, default is 0.0 T (range is −5.0 T to 5.0 T).

D2 value is wire feed speed (from minimum to maximum value according to welding curve selection).

L4 selection is TIG welding or STICK weld- ing.

If selected process is TIG:

D1 displays TIG, and D2 value is welding current, default is 220 A (range is 10 A to 400 A).

If selected process is STICK:

D1 initially displays STICK and changes to open circuit voltage at approximately 85 V, and D2 value is welding current, default is 220 A (range is 10 A to 400 A).

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Contents Xmsr From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Arc Welding Hazards Symbol UsageMarks a special safety message ARC Rays can burn eyes and skin Magnetic Fields can affect pacemakersCalifornia Proposition 65 Warnings Fire or Explosion hazardAbout Pacemakers Principal Safety StandardsEMF Information − Definitions Manufacturer’s Warning Label Definitions60 s 100 h. std I1eff Manufacturer’s Rating Labels Symbols And DefinitionsI1max Duty Cycle And Overheating − InstallationSpecifications Remove wire spool Turntable Screw Volt-Ampere CurvesDimensions and Weight Movement Do not move or operate unit where it could tipSelecting a Location LocationWeld Output Terminals And Selecting Cable Sizes Remote 7 Receptacle Information TIG And Stick OnlyARC Welding can cause Electromagnetic Interference 120 mCircuit Breakers Filling Coolant TankElectrical Service Guide Connecting Input Power50/60 Hz Three Phase = GND/PE− Operation Front Panel ControlsSwitching On the Unit and Recalling Factory Parameters Welding Process SelectionBe aware that the wire type selection is Trigger Mode Selection TIG and Stick Only Gas Selection in Synergic MIG or Synergic Pulsed MIG WeldingSetup Push Button And Advanced Programming Setting Menu Type TIG and Stick onlyDuring Setting Setting Cooler StatusPreparing Unit For MIG Welding Selecting Manual MIG WeldingDuring Synergic MIG Welding Setting Cooler Status see SectionSelecting Synergic MIG Welding Selecting Synergic Pulsed MIG Welding Setting Initial And Final Amperage only in Menu Full Setting Postflow only in Menu FullSetting Cooler Status only in Menu Full Preparing Unit For TIG WeldingTIG Lift-Arc Welding Preparing Unit For Stick Welding− Maintenance & Troubleshooting MonthsHelp Displays Do not remove case when blowing out inside of unitBlowing Out Inside Of Unit Is displayed TroubleshootingSoftware problems OM-224 043 − Electrical Diagram − Parts List Unit Outer AssemblyDia Part Description Quantity Mkgs Unit Main Assembly CR5,6,R1 Page Effective January 1 Owner’s Record ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E