Miller Electric XMS 4000 manual Be aware that the wire type selection is

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4-4. Wire Type Selection in Synergic MIG or Synergic Pulsed MIG Welding

L5

L6

L7

L8

P4

L5 LED

L6 LED

L7 LED

L8 LED

P4 Push Button

Press P4 until desired material LED illumi- nates. D1 and D2 will show material name only momentarily, and then return to the main display.

.D1 and D2 will show NO PROG or a selection will not be allowed when

there is no program for the process, material, wire diameter, and shielding gas combination.

L5 selection is for carbon steel.

L6 selection is for stainless steel.

L7 selection is for aluminum.

L8 selection is for other wire types not pro- vided by standard selection.

Pressing P2 push button after a selection is made to allow choosing other wire types within the main selection.

SG2/3 allows selecting SG2 or SG3.

CrNi allows selecting 308L, 309L, or 316L.

Al allows selecting AlMg (AlMg5) or AlSi (AlSi5).

Special allows selecting cored wire or spe- cial wire (abbreviations for the different wire types will appear on D1 and D2).

.Be aware that the wire type selection is

retained in the welding process memory until a new selection is made.

4-5. Wire Diameter Selection In Synergic MIG Or Synergic Pulsed MIG Welding

L9

L10

L11

L12

P5

L9 LED

L10 LED

L11 LED

L12 LED

P5 Push Button

Press P5 until desired wire diameter LED illuminates. D1 and D2 will show trim in m/ min values.

.D1 and D2 will show NO PROG or a

selection will not be allowed when there is no program for the process, material, wire diameter, and shielding gas combination.

L9 selection is for 0.8 mm diameter wire.

L10 selection is for 1.0 mm diameter wire.

L11 selection is for 1.2 mm diameter wire.

L12 selection is for other wire diameters not provided by standard selection.

Pressing P2 push button after the special selection is made to allow choosing other wire diameters no available by standard selection.

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Contents Xmsr From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Symbol Usage Marks a special safety messageArc Welding Hazards Magnetic Fields can affect pacemakers ARC Rays can burn eyes and skinFire or Explosion hazard California Proposition 65 WarningsPrincipal Safety Standards EMF InformationAbout Pacemakers Manufacturer’s Warning Label Definitions − Definitions60 s 100 h. std Manufacturer’s Rating Labels Symbols And Definitions I1maxI1eff − Installation SpecificationsDuty Cycle And Overheating Volt-Ampere Curves Remove wire spool Turntable ScrewMovement Do not move or operate unit where it could tip Dimensions and WeightSelecting a Location LocationRemote 7 Receptacle Information TIG And Stick Only Weld Output Terminals And Selecting Cable SizesARC Welding can cause Electromagnetic Interference 120 mFilling Coolant Tank Circuit BreakersConnecting Input Power Electrical Service Guide50/60 Hz Three Phase = GND/PEFront Panel Controls − OperationWelding Process Selection Switching On the Unit and Recalling Factory ParametersBe aware that the wire type selection is Gas Selection in Synergic MIG or Synergic Pulsed MIG Welding Trigger Mode Selection TIG and Stick OnlySetting Menu Type TIG and Stick only Setup Push Button And Advanced ProgrammingSetting Cooler Status During SettingPreparing Unit For MIG Welding Selecting Manual MIG WeldingSetting Cooler Status see Section Selecting Synergic MIG WeldingDuring Synergic MIG Welding Selecting Synergic Pulsed MIG Welding Setting Postflow only in Menu Full Setting Initial And Final Amperage only in Menu FullSetting Cooler Status only in Menu Full Preparing Unit For TIG WeldingPreparing Unit For Stick Welding TIG Lift-Arc WeldingMonths − Maintenance & TroubleshootingDo not remove case when blowing out inside of unit Blowing Out Inside Of UnitHelp Displays Troubleshooting Software problemsIs displayed OM-224 043 − Electrical Diagram Unit Outer Assembly − Parts ListDia Part Description Quantity Mkgs Unit Main Assembly CR5,6,R1 Page Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record