Miller Electric XMS 4000 manual Preparing Unit For MIG Welding, Selecting Manual MIG Welding

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4-10. Preparing Unit For MIG Welding

To select MIG welding process, proceed as follows:

Follow safety precautions according to Section 1.

Prepare unit according Section 3.

Using the proper cable bundle, connect unit to the wire feeder (see Wire Feeder manual).

Using a cable with a proper adapter, con- nect gun to the MIG gun connector on wire

feeder (see Wire Feeder manual).

Connect work clamp cable to the WORK connector.

If using a water-cooled gun, connect input coolant hose to blue quick connect fitting and return coolant hose to red quick con- nect fitting.

.Check coolant level after attaching

torch coolant hoses and running cool- er. Be sure coolant appears in upper

half of indicator. Add coolant if neces- sary (see Section 3-9).

If a remote control is desired, connect it to the Remote Control receptacle on the wire feeder (see Wire Feeder manual).

Turn unit On.

Allow time for unit to complete its start up cycle.

Set MIG welding process using P3 push button.

4-11. Selecting Manual MIG Welding

E1

D1

D2

E2

P3

Set Manual MIG welding process using P3 push button.

In Manual MIG mode, the operator may need to adjust main welding parameters for specific arc characteristics. Wire feed speed and arc voltage will appear on D1 and D2.

During Setting :

D1 value is default voltage setting of 18.5 V (range is 10.0 V to 50.0 V).

D2 value is default wire feed speed setting of 5.0 m/min (range is 1.0 m/min to 20.0 m/min).

During MIG Welding:

D1 value is Measured Welding Voltage in Volts.

D2 value is Measured Welding Amperage in Amperes.

See Wire Feeder manual for all other remaining manual MIG set- tings.

Setting Cooler Status

.Be sure that cooler is turned on for water-cooled torch to prevent damage to torch components.

Use E1 to change D1 to W−ON.

D2 value is default setting of ON.

Use E2 to change D2 value to OFF, if applicable.

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Contents Xmsr From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Symbol Usage Marks a special safety messageArc Welding Hazards ARC Rays can burn eyes and skin Magnetic Fields can affect pacemakersCalifornia Proposition 65 Warnings Fire or Explosion hazardPrincipal Safety Standards EMF InformationAbout Pacemakers − Definitions Manufacturer’s Warning Label Definitions60 s 100 h. std Manufacturer’s Rating Labels Symbols And Definitions I1maxI1eff − Installation SpecificationsDuty Cycle And Overheating Remove wire spool Turntable Screw Volt-Ampere CurvesDimensions and Weight Movement Do not move or operate unit where it could tipSelecting a Location LocationWeld Output Terminals And Selecting Cable Sizes Remote 7 Receptacle Information TIG And Stick OnlyARC Welding can cause Electromagnetic Interference 120 mCircuit Breakers Filling Coolant TankElectrical Service Guide Connecting Input Power50/60 Hz Three Phase = GND/PE− Operation Front Panel ControlsSwitching On the Unit and Recalling Factory Parameters Welding Process SelectionBe aware that the wire type selection is Trigger Mode Selection TIG and Stick Only Gas Selection in Synergic MIG or Synergic Pulsed MIG WeldingSetup Push Button And Advanced Programming Setting Menu Type TIG and Stick onlyDuring Setting Setting Cooler StatusPreparing Unit For MIG Welding Selecting Manual MIG WeldingSetting Cooler Status see Section Selecting Synergic MIG WeldingDuring Synergic MIG Welding Selecting Synergic Pulsed MIG Welding Setting Initial And Final Amperage only in Menu Full Setting Postflow only in Menu FullSetting Cooler Status only in Menu Full Preparing Unit For TIG WeldingTIG Lift-Arc Welding Preparing Unit For Stick Welding− Maintenance & Troubleshooting MonthsDo not remove case when blowing out inside of unit Blowing Out Inside Of UnitHelp Displays Troubleshooting Software problemsIs displayed OM-224 043 − Electrical Diagram − Parts List Unit Outer AssemblyDia Part Description Quantity Mkgs Unit Main Assembly CR5,6,R1 Page Effective January 1 Owner’s Record ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E