Miller Electric XMS 4000 manual CR5,6,R1

Page 37

Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

 

 

 

Figure 7-2. Unit Main Assembly

 

 

 

 

 

. . . 20 . . .

CR5,6,R1 . . . . . 000175940

. . . Resistor/Capacitors

. . . 1

. . . 21 . . .

. . . . . . . . . .

. . . .

. . 000199840

. . . Bus bar, diode

. . . 2

. . . 22 . . .

. . . D1,2 . .

. . . .

. . 000201531

. . . Kit Diode, secondary circuit

. . . 1

. . . 23 . . .

. . . PC6 . .

. . . .

. . 000185697

. . . Circuit Board, EMI filter

. . . 1

. . . 24 . . .

. . . HD1 . .

. . . .

. . 000189567

. . . Transducers, current 300A

. . . 1

. . . 25 . . .

. . . RT2 . .

. . . .

. . 000173632

. . . Thermistor, NTC 30k ohms

. . . 2

. . . 26 . . .

. . . . T4 . . .

. . . .

. V58021080

. . . Transformer, auxiliary

. . . 1

. . . 27 . . .

. . . PC1 . .

. . . .

. . 000215042

. . . Circuit board, control

. . . 1

. . . 28 . . .

. . . . T1 . . .

. . . .

. . 000179616

. . . Transformer, HF

. . . 1

. . . 29 . . .

. . . RT1 . .

. . . .

. . 000173632

. . . Thermistor, NTC 30 K ohm

. . . 2

. . . 30 . . .

. . . . L1 . . .

. . . .

. . 000173563

. . . Inductor, input

. . . 1

. . . 31 . . .

. . . . Z1 . . .

. . . .

. . 000173570

. . . Stabilizer

. . . 1

. . . 32 . . .

. . . . T2 . . .

. . . .

. . 000195829

. . . Transformer, control

. . . 1

. . . 33 . . .

. . . C1 . .

. . . .

. . 000188446

. . . Capacitor, 5 uf 900 VDC

. . . 1

. . . 34 . . .

. . PM1,2 .

. . . .

. . 000208173

. . . Kit, IGBT

. . . 1

. . . 35 . . .

. . . SR1 . .

. . . .

. . 000179629

. . . Kit Diode, primary circuit

. . . 1

. . . 36 . . .

. . . C3,4 . .

. . . .

. . 000192935

. . . Capacitor, 2700 uf 450 VDC

. . . 2

. . . 37 . . .

. . . PC2 . .

. . . .

. . 000212210

. . . Circuit board, interconnect

. . . 1

. . . 38 . . .

. . . . . . . . . .

. . . .

. . V5049205

. . . Connector, 1/2 gas

. . . 1

. . . 39 . . .

. . . . . . . . . .

. . . .

. V16029188

. . . Panel, front, plastic

. . . 1

. . . 40 . . .

. . . . . . . . . .

. . . .

**000129525

. . . Connector, power

. . . 2

. . . 41 . . .

. . . . . . . . . .

. . . .

. . 556049369

. . . Connector, coupling, blue fast

. . . 1

. . . 42 . . .

. . . . . . . . . .

. . . .

. . 556049368

. . . Connector, coupling, red fast

. . . 1

. . . 43 . . .

. . . . . . . . . .

. . . .

. . 000193919

. . . Knob, pointer

. . . 2

. . . 44 . . .

. . . PC3 . .

. . . .

. V57084081

. . . Circuit board, control

. . . 1

. . . 45 . . .

. . . . . . . . . .

. . . .

. . 000176106

. . . Label, warning, fan

. . . 2

. . . 46 . . .

. . . . . . . . . .

. . . .

. V16006153

. . . Base

. . . 1

. . . 47 . . .

. . . . . . . . . .

. . . .

**V57094063

. . . Receptacle kit, 7 pin

. . . 1

. . . 48 . . .

. . . . . . . . . .

. . . .

. V16118147

. . . Panel, front

. . . 1

. . . 49 . . .

. . . . . . . . . .

. . . .

. . 000128756

. . . Switch, 40 A 600 VAC

. . . 1

. . . 50 . . .

. . . . . . . . . .

. . . .

. V56014149

. . . Board protection

. . . 1

. . . 51 . . .

. . . RL1 . .

. . . .

. . 000006393

. . . Relay, 24 VAC

. . . 1

. . . 52 . . .

. . . CB1 . .

. . . .

. . 000161078

. . . Circuit breaker, 7A 250 VAC

. . . 1

. . . 53 . . .

. . . CB2 . .

. . . .

. . 000083432

. . . Circuit breaker, 10 A 250 VAC

. . . 1

. . . 54 . . .

. . . . . . . . . .

. . . .

. V56026083

. . . Pipe 6*8*1000

. . . 1

. . . 55 . . .

. . . . . . . . . .

. . . .

+V16118146

. . . Panel, rear

. . . 1

. . . 56 . . .

. . . . . . . . . .

. . . .

. V56091091

. . . Cable holder

. . . 1

. . . 57 . . .

. . . . . . . . . .

. . . .

. V57014066

. . . Main cable, 4m

. . . 1

. . . 58 . . .

. . . ELV . .

. . . .

. . 056061042

. . . Solenoid valve, 24 VAC

. . . 1

. . . 59 . . .

. . . . . . . . . .

. . . .

**000129525

. . . Power connector

. . . 1

. . . 60 . . .

. . . . . . . . . .

. . . .

. V58079173

. . . Cable kit, XMS-4000

. . . 1

. . . 61 . . .

. . . . . . . . . .

. . . .

. . 556049368

. . . Connector, coupling, red fast

. . . 1

. . . 62 . . .

. . . . . . . . . .

. . . .

. . 556049369

. . . Connector, coupling, blue fast

. . . 1

. . . 63 . . .

. . . . M . . .

. . . .

. V56126046

. . . Fan motor, 24 VDC

. . . 1

. . . 64 . . .

. . . . . . . . . .

. . . .

. . 056082094

. . . Radiator

. . . 1

. . . 65 . . .

. . WCF .

. . . .

. V56126161

. . . Fan motor, 115 VDC

. . . 1

. . . 66 . . .

. . . . . . . . . .

. . . .

. V56014162

. . . Front conveyor

. . . 1

. . . 67 . . .

. . . . . . . . . .

. . . .

. V56014163

. . . Rear conveyor

. . . 1

. . . 68 . . .

. . . . . . . . . .

. . . .

. V16117150

. . . Baffle plate

. . . 1

. . . 69 . . .

. . . . . . . . . .

. . . .

. . 056061049

. . . Pressure switch

. . . 1

. . . 70 . . .

. . . . . . . . . .

. . . .

. V56049211

. . . Water distribution block

. . . 1

. . . 71 . . .

. . WCP .

. . . .

. V57010072

. . . Motor, 115 VDC, 120 W

. . . 1

. . . 72 . . .

. . . . . . . . . .

. . . .

. V57011071

. . . Pump, 3/8” gas

. . . 1

. . . 73 . . .

. . . . . . . . . .

. . . .

. V56049064

. . . Connector, water T

. . . 1

. . . 74 . . .

. . . . . . . . . .

. . . .

. V27042020

. . . Tank, 8 liter

. . . 1

**Order complete connector.

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-224 043 Page 33

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Contents Xmsr From Miller to You Table of Contents Declaration of Conformity for European Community CE Products Marks a special safety message Symbol UsageArc Welding Hazards Magnetic Fields can affect pacemakers ARC Rays can burn eyes and skinFire or Explosion hazard California Proposition 65 WarningsEMF Information Principal Safety StandardsAbout Pacemakers Manufacturer’s Warning Label Definitions − Definitions60 s 100 h. std I1max Manufacturer’s Rating Labels Symbols And DefinitionsI1eff Specifications − InstallationDuty Cycle And Overheating Volt-Ampere Curves Remove wire spool Turntable ScrewMovement Do not move or operate unit where it could tip Dimensions and WeightSelecting a Location LocationRemote 7 Receptacle Information TIG And Stick Only Weld Output Terminals And Selecting Cable SizesARC Welding can cause Electromagnetic Interference 120 mFilling Coolant Tank Circuit BreakersConnecting Input Power Electrical Service Guide50/60 Hz Three Phase = GND/PEFront Panel Controls − OperationWelding Process Selection Switching On the Unit and Recalling Factory ParametersBe aware that the wire type selection is Gas Selection in Synergic MIG or Synergic Pulsed MIG Welding Trigger Mode Selection TIG and Stick OnlySetting Menu Type TIG and Stick only Setup Push Button And Advanced ProgrammingSetting Cooler Status During SettingPreparing Unit For MIG Welding Selecting Manual MIG WeldingSelecting Synergic MIG Welding Setting Cooler Status see SectionDuring Synergic MIG Welding Selecting Synergic Pulsed MIG Welding Setting Postflow only in Menu Full Setting Initial And Final Amperage only in Menu FullSetting Cooler Status only in Menu Full Preparing Unit For TIG WeldingPreparing Unit For Stick Welding TIG Lift-Arc WeldingMonths − Maintenance & TroubleshootingBlowing Out Inside Of Unit Do not remove case when blowing out inside of unitHelp Displays Software problems TroubleshootingIs displayed OM-224 043 − Electrical Diagram Unit Outer Assembly − Parts ListDia Part Description Quantity Mkgs Unit Main Assembly CR5,6,R1 Page Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record
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