Honeywell W7750A specifications Configure Controllers, Troubleshooting, Cabling

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EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER

Table 11. Excel 10 W7750 Controller Ordering Information. (Continued)

 

 

 

Part Number

Product Description

Comments

 

 

 

ML6464A1009

Direct Coupled Actuator, 66 lb-in. torque,

 

Series 60

 

 

 

 

ML6474A1008

Direct Coupled Actuator, 132 lb-in. torque,

 

Series 60

 

 

 

 

ML6185A1000

Direct Coupled Actuator, 50 lb-in. spring return

Series 60

 

 

 

V5852A/V5862A

Two-way terminal unit water valve; 0.19, 0.29,

Use with M6410 Valve Actuator. Close-off rating

 

0.47, 0.74, 1.2, and 1.9 Cv 1/2 in. npt (13 mm)

for 0.19 to 1.9 Cv is 65 psi; for 2.9 and 4.9, Cv is

 

or 2.9 and 4.9 Cv 3/4 in. npt (19 mm)

45 psi. (Coefficient of volume or capacity index

 

 

Cv = gallons per minute divided by the square

 

 

root of the pressure drop across the valve.)

 

 

 

V5853A/V5863A

Three-way mixing terminal unit hot water valve;

Use with M6410 Valve Actuator. Close-off rating

 

0.19, 0.29, 0.47, 0.74, 1.2, and 1.9 Cv 1/2 in.

for 0.19 to 0.74 Cv is 55 psi; 1.2 and 1.9 Cv is 22

 

npt (13 mm) or 2.9 and 4.9 Cv 3/4 in. npt (19

psi; 2.9 and 4.9 Cv is 26 psi.

 

mm)

 

 

 

 

R8242A

Contactor, 24 Vac coil, DPDT

 

 

 

AT72D, AT88A, AK3310, etc.

Transformers

 

 

 

EN 50 022

DIN rail 35 mm by 7.5 mm (1-3/8 in. by 5/16 in.)

Obtain locally: Each controller requires 5 in.

 

 

 

Two DIN rail adapters

Obtain locally: Part number TKAD, from Thomas

 

 

and Betts, two for each controller.

 

 

 

 

Cabling:

 

 

 

 

Serial Interface Cable, male DB-9 to female

Obtain locally from any computer hardware

 

DB-9 or female DB-25.

vendor.

 

 

 

Honeywell

LONWORKS Bus (plenum): 22 AWG (0.34 mm2)

Level IV 140°F (60°C) rating

AK3791 (one twisted pair)

twisted pair solid conductor, nonshielded or

 

AK3792 (two twisted pairs)

Echelon approved cable.

 

 

 

 

Honeywell AK3781 (one

LONWORKS Bus (nonplenum): 22 AWG (0.34

Level IV 140°F (60°C) rating

twisted pair) AK3782 (two

mm2) twisted pair solid conductor, nonshielded

 

twisted pairs)

or Echelon approved cable.

 

 

 

 

Honeywell AK3725

Inputs: 18 AWG (1.0 mm2) five wire cable

Standard thermostat wire

 

bundle

 

 

 

 

Honeywell AK3752 (typical or

Outputs/Power: 14 to 18 AWG (2.0 to 1.0 mm2)

NEC Class 2 140°F (60°C) rating

equivalent)

 

 

 

 

 

Honeywell AK3702 (typical or

18 AWG (1.0 mm2) twisted pair

Non-plenum

equivalent)

 

 

 

 

 

Honeywell AK3712 (typical or

16 AWG (1.3 mm2) twisted pair

Non-plenum

equivalent)

 

 

 

 

 

Honeywell AK3754 (typical or

14 AWG (2.0 mm2) two conductor

Non-plenum

equivalent)

 

 

 

 

 

Step 6. Configure Controllers

Excel E-Vision PC Software is used to configure W7750 Controllers to match their intended application. The E-Vision User Guide, form number 74-2588 provides details for operating the PC software.

W7750 Controllers are shipped from the factory with a default hardware configuration. On power-up, the controller configuration parameters are set to the default values listed in Table 20 in Appendix C. The controller can operate normally in this mode (if the equipment and wiring match the default setup), and given valid sensor inputs, the outputs are controlled appropriately to maintain space temperature at the default setpoint. The default I/O arrangement for the W7750A

is printed on the terminal labels. Also see the wiring details in Fig. 27 in Step 4, Prepare Wiring Diagrams. The labeled I/O terminals are defined in Table 10.

Step 7. Troubleshooting

Troubleshooting Excel 10 Controllers and Wall Modules

In addition to the following information, refer to the Installation Instructions and Checkout and Test manual for each product. Most products have a Checkout and Test section in their Installation Instructions manual. If not, look for a separate Checkout and Test manual. See the Applicable Literature section for form numbers.

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Contents Excel General Considerations W7750 Controllers Appendices72-2958 List of Figures 74-2958Setpoint ramping parameters with ramp rate calculation 74-2958List of Tables Description of Devices Typical system overviewControl Application Control ProvidedProducts Covered Organization of ManualApplicable Literature Form No TitleProduct Names Agency ListingsAbbreviations and Definitions Construction ControllersW7750A DI-1Performance Specifications PowerSpecial Note for the W7750B,C Unit Specified Space Temperature Sensing Range CPUMemory Capacity Excel 10 W7750C Constant Volume AHU Controller Jack DIN rail adapters Lonmark Functional ProfileInputs/Outputs Analog InputsDigital Inputs Triac Outputs on the W7750B,C Models onlyDigital Outputs Wall Modules Duct SensorT7770A1006 T7770CT7560A,B construction in in. mm Configurations GeneralConfiguration Options Summary For W7750A,B,C Controllers Allowable Heating and Cooling Equipment Configurations Staged HEATING/COOLING ControlHeat Pump Control Modulating HEATING/COOLING ControlEconomizer Control Pneumatic Actuator ControlOccupancy Sensor Window Open/Closed Digital InputWall Module Options MIXED-OUTPUT-TYPE ControlModes of Operation Dirty Filter MonitorIndoor Air Quality IAQ Override Smoke ControlOFF Mode DisabledNot AssignedOverview Plan the SystemDetermine Other Bus Devices Required Step No DescriptionLay Out Communications and Power Wiring Lonworks Bus LayoutExcel VAV Cvahu Power Wiring Power Budget Calculation ExampleDeviceVA Information Obtained from VA Ratings For Transformer Sizing Device Description ML6161A/B Damper Actuator, 35 lb-in R8242A ContactorML7984B PWM Valve Actuator Line LossPower wiring details for one Excel 10 per Transformer Nema class 2 transformer voltage output limitsPrepare Wiring Diagrams General ConsiderationsW7750 Controllers Factory Default Digital Outputs Terminal Terminal Number DescriptionConstant Volume AHU Controller ML6161 Floating Actuator COM CCW Load Controller Power Heat Wall Economizer Damper PWM Actuator Power Signal W7750C Constant Lonworks Bus Termination Module Pneumatic transducer to W7750B,C Shown, see triangle noteBrown Orange Lonworks Bus termination wiring options Order EquipmentT7770 and T7560 Wall Modules Honeywell Logo T7770D1018Sensor with Bypass/LED and Lonworks Jack Accessories Sensors AccessoriesEchelon Based Components and Parts Configure Controllers TroubleshootingTroubleshooting Excel 10 Controllers and Wall Modules CablingAlarms Excel 10 AlarmsResistance Value ohms Broadcasting the Service Message W7750 Controller Status LEDAppendix A. Using E-Vision to Commission a W7750 Controller Setting the Pid ParametersT7770C,D Wall Module Bypass Pushbutton and Override LED Sensor CalibrationAppendix B. Sequences of Operation Common Operations Room Temperature Sensor RmTemp HeatingEconomizer IAQ OptionBypass Mode StatusOvrd and StatusLed Remote Setpoint RmtStptPotSetpoint Limits LoSetptLim and HiSetptLim BypassTimeContinuous Unoccupied Mode Occupancy Mode and Manual Override ArbitrationNot Assigned Bypass OccupiedRecovery Ramping for Heat Pump Systems Time Clock OccTimeClockSchedule Master SchedMaster Setpoint RampingWindow Sensor StatusWndw Smoke ControlFAN Operation Demand Limit Control DLCTemperature Control Operations See for a diagram of a typical W7750 UnitDirty Filter Monitor Staged Cooling Control ONE StageTWO Stages Three StagesCascade Control of Modulating COOLING/HEATING Series 60 Modulating ControlPulse Width Modulating PWM Control Outdoor AIR Lockout of HEATING/COOLINGEconomizer ENABLE/DISABLE Control Indoor AIR Quality IAQ OverrideFreeze Stat Discharge AIR LOW Limit ControlInput Output Points Address Control Parameters AddressEnergy Management Points Address Status Points AddressMappable User Addresses and Table Number Relative Temperature Air FlowCO2 Concentration EnthalpyApplication reset therefore, these points can Placed in manual mode through a menuValid states and the corresponding Enumerated values are shownDefault Input/Output PointsNvName Field Name CommentsNciIoSelect DigitalIn1 Occsensor Shcedmasterin255 NciIoSelect DigitalIn2 Occsensor UnuseddiCOOLSTAGE1 COOLSTAGE2COOLSTAGE3 COOLSTAGE4Sixtyfifty SiinvalidPPM Siinvalid FalseTrue EconEnSw NvoIO EconEnableIn Position when poor indoor air quality is detectedStatusDI3 NvoIO UbDigitalIn OccSensr NvoIODefault Comments NvNameControl Parameters OdEnthalpyEnable MaxClRamp NciAux1SetPt UbMaxClRampS0 Degrees F/HrMinClRamp NciAux1SetPt UbMinClRampS0 Degrees F/Hr MaxClRamp, OdTempMaxClRamp,PPM Discharge air temperature cascade control loop GainCoolProp NciAux2SetPt UbKpCoolS2 Degrees F Degrees CGain for the cooling control loop GainHeatProp NciAux2SetPt UbKpHeatS2 Degrees F Degrees CEnergy Management Points Refer to WSHPEnable.value NviFree1 ValueAuxiliary functions. nviFree1 controls the FREE1OUT Network variable input failsNviTimeClk Value DestTimeClk NviTimeClk StateRefer to nviTimeClk.value 255 SrcTimeClkCt NvoTimeClk ValueStatus Points Alarmbit1 Bit Offset = SensorFailAlrmBit Offset = FrostProtectAlrm Bit Offset = InvalidSetPtAlrmNoalarm NodedisabledSmokealarm UpdateallfieldsDisabledmode StartupwaitHeat CoolStatusEconEn NvoData1 EconEnable Air flow switch is configuredNciAux1SetPts.ubOdEnthalpyEnableS2 StatusManOcc NvoData1 NetManOccHeatStgsOn NvoData1 HeatStagesOn Auxiliary heating stages are turned onCoolStgsOn NvoData1 CoolStagesOn For both heating or coolingIs 1, the algorithm controls as per the settings found NciConfig.SmokeControlController mode is switched to Freezeprotect MonitorSw NvoData1 MonSwitchBypasstimerfield TempcontrolptfieldSpacetempfield DischargetempfieldUbinvalid StatusError NvoError Errorbit0 SpaceTempErrorNvoError Errorbit0 Bit Offset = Temperature SetPtError NvoError Errorbit0NvoError Errorbit1 Bit Offset = RtnEnthalpyError NvoError Errorbit1Are disabled as if the sensor was not configured Bit Offset = SpaceCO2Error NvoError Errorbit1Bit Offset = NvWindowError NvoError Errorbit2 Bit Offset = NvDlcShedError NvoError Errorbit2Bit Offset = NvTodEventError NvoError Errorbit3 Bit Offset = NvByPassError NvoError Errorbit3Cfglocal CfgexternalCfgnul Calibration PointsConfiguration Parameters False True DisMinHtTime NciConfig DisableHeatMinTime DisMinClTime NciConfig DisableCoolMinTimeCascCntrl NciConfig CascadeControl UseRaTempCtl NciConfigLast NET Offset AbsolutemiddleNone Normal BypassonlyLonmark /Open System Points Hvacauto HvacheatHvacmrngwrmup Hvacprecool Hvaccool Hvacnightpurge Hvacnul Hvacoff74-2958 100 DestRmTemp NviSpaceTemp Degrees FSNVTtempp 14 to SrcRmTemp NvoSpaceTemp Degrees FHvacauto Hvacnul HvacmrngwrmupHvactest Alarmnotifydisabled NvoStatus Electricalfault 103 NvoStatus Inalarm255 Not configured 74-2958 NvoStatus UnabletomeasureSwon On other nodes. If the economizer function is configured by Corresponding economizer function is not enabled becauseSrcEconEnable NvoEcon State SrcEconEnCt NvoEcon ValueDirect Access And Special Points OFF Data Share Points Approximate Memory Size Estimating Procedure =using One-to-Many and not using points= including mapped points and others for Mapped points = number of mapped points per ExcelSensor Resistance Versus Temperature Resistance Ohms Resistance SensorsSensor Type Sensor UseOffset Setpoint Temperature Direct Setpoint TemperatureT7770B,C 10K ohm setpoint potentiometer Relative Above and Below Setpoint Resistance OhmsVoltage/Current Sensors Sensor Voltage Versus Humidity Humidity PercentageSensor Voltage Versus Humidity Relative Humidity Percentage Sensor Current Versus Enthalpy volts Enthalpy mA 113 74-2958T7242 or equivalent 74-2958 114MAmAmAmA AmA mA mA Sensor Voltage Versus Input Voltage To A/D Voltage to A/D Sensor Voltage Vdc Versus Pressure Inw Pressure Inw kPa Sensor Voltage VdcInw 50.0.13