Honeywell W7750A Allowable Heating and Cooling Equipment Configurations, Heat Pump Control

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EXCEL 10 W7750A,B,C CONSTANT VOLUME AHU CONTROLLER

Allowable Heating and Cooling Equipment Configurations

Each W7750 device can control a variety of different types of mechanical cooling and heating equipment within roof top air handlers. See Fig. 13 through 17 for a conceptual overview of some typical configurations. For specific wiring details, see the Prepare Wiring Diagrams section.

STAGED HEATING/COOLING CONTROL

Staged equipment control is available for up to four stages of heating or four stages of cooling. On the W7750, the stages are activated through digital outputs (Triacs on the W7750B,C and dry-contact relays on the W7750A) one for each stage wired to 24 Vac contactors (see Fig. 27 and 30 in Step 4. Prepare Wiring Diagrams section for wiring details). Note that the number of physical Digital Outputs (DOs) on the controller limits the total number of stages that can be controlled. For example, the W7750A Model has six digital outputs, and because one is used for the supply fan, there are five DOs available for any combination of heating and cooling stages

positions the actuator based on the length, in seconds, of the pulse from the digital output. For PWM, the controller outputs a pulse whose length consists of two parts, a minimum and a maximum. The minimum pulse time represents the analog value of 0 percent and the maximum pulse length that represents an analog value of 100 percent. If the analog value is greater than 0 percent, an additional time is added to the minimum pulse time. The length of time added is directly proportional to the magnitude of the analog value. The PWM actuator will begin to use the analog value at the end of the pulse and will continue to use this value until a new pulse is received. Refer to Appendix B under PWM Control for an example. Series 60 actuators are generally less expensive than those for PWM, but the trade-off is that PWM requires only a single controller digital output while floating control uses two DOs. Refer to Appendix B under Series 60 Modulating Control for an example. Fig. 14 illustrates a system with modulating heating and cooling (see Fig. 29 and 31 in Step 4. Prepare Wiring Diagrams section.

(with a maximum of four stages of heating and four stages for cooling). The W7750B Model offers two additional DOs, for a total of eight. The W7750C offers five DOs and three Analog Outputs (AOs). Fig. 13 shows a typical application of two stages of heat and two stages of cooling.

 

COOL

HEAT

 

COIL

COIL

MIXED

FAN

DISCHARGE

AIR

AIR

 

 

 

-

+

FAN

COMPRESSORS

 

MIXED

AIR

FAN

STARTER

COOL

COIL

FAN

-

CHILLED

WATER

VALVE

HEAT

COIL

DISCHARGE

AIR

+

HOT

WATER

VALVE

STARTER

EXCEL 10

T7560A,B OR T7770

CVAHU

W7750A,B,C

Y1 Y2

EXCEL 10

CVAHU

W7750A,B,C

GAS COMBUSTION

CONTROLS

W1 W2

T7560A,B OR T7770

M17491

M17492

Fig. 14. Fan, modulating heating and modulating cooling.

NOTE: Pneumatically actuated valves can be controlled using a pneumatic transducer device. See Fig. 17. Also, transducer devices are available from third party vendors to convert PWM outputs to a voltage or current signal if desired.

HEAT PUMP CONTROL

The W7750 Controller handles heat pump applications similarly to staged heating/cooling control. Heat pump

Fig. 13. Fan with two stages of heating and two stages

of cooling.

MODULATING HEATING/COOLING CONTROL

The W7750 Controller provides modulating equipment control for heating and cooling equipment (and economizer dampers, see Fig. 16) using either Series 60 Floating Control or Pulse Width Modulated (PWM) control, (PWM control is available on the W7750B,C only). The Series 60 Modulating Control is provided through two Relay digital outputs on the W7750A or two Triac digital outputs on the W7750B,C (one to pulse the valve actuator open and one to pulse it closed). PWM control

applications are supported by providing outputs for up to four compressor stages, a change-over relay for the refrigerant reversing valve, and up to four stages of auxiliary heat. Note that the W7750A Model has six digital outputs, and therefore, with one DO used for the supply fan and one for the change- over relay, there are four outputs available for any combination of compressors and auxiliary heat stages. The W7750B Model offers two additional DOs for a total of eight, while the W7750C Model offers five DOs and 3 AOs. Fig. 15 illustrates a typical heat pump system with auxiliary heat.

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Contents Excel General Considerations W7750 Controllers Appendices72-2958 List of Figures 74-2958Setpoint ramping parameters with ramp rate calculation 74-2958List of Tables Description of Devices Typical system overviewControl Application Control ProvidedProducts Covered Organization of ManualApplicable Literature Form No TitleProduct Names Agency ListingsAbbreviations and Definitions Construction ControllersW7750A DI-1Performance Specifications PowerSpecial Note for the W7750B,C Unit Specified Space Temperature Sensing Range CPUMemory Capacity Excel 10 W7750C Constant Volume AHU Controller Jack DIN rail adapters Lonmark Functional ProfileInputs/Outputs Analog InputsDigital Inputs Triac Outputs on the W7750B,C Models onlyDigital Outputs Wall Modules Duct SensorT7770A1006 T7770CT7560A,B construction in in. mm Configurations GeneralConfiguration Options Summary For W7750A,B,C Controllers Allowable Heating and Cooling Equipment Configurations Staged HEATING/COOLING ControlHeat Pump Control Modulating HEATING/COOLING ControlEconomizer Control Pneumatic Actuator ControlOccupancy Sensor Window Open/Closed Digital InputWall Module Options MIXED-OUTPUT-TYPE ControlModes of Operation Dirty Filter MonitorIndoor Air Quality IAQ Override Smoke ControlOFF Mode DisabledNot AssignedOverview Plan the SystemDetermine Other Bus Devices Required Step No DescriptionLay Out Communications and Power Wiring Lonworks Bus LayoutExcel VAV Cvahu Power Wiring Power Budget Calculation ExampleDeviceVA Information Obtained from VA Ratings For Transformer Sizing Device Description ML6161A/B Damper Actuator, 35 lb-in R8242A ContactorML7984B PWM Valve Actuator Line LossPower wiring details for one Excel 10 per Transformer Nema class 2 transformer voltage output limitsPrepare Wiring Diagrams General ConsiderationsW7750 Controllers Factory Default Digital Outputs Terminal Terminal Number DescriptionConstant Volume AHU Controller ML6161 Floating Actuator COM CCW Load Controller Power Heat Wall Economizer Damper PWM Actuator Power Signal W7750C Constant Lonworks Bus Termination Module Pneumatic transducer to W7750B,C Shown, see triangle noteBrown Orange Lonworks Bus termination wiring options Order EquipmentT7770 and T7560 Wall Modules Honeywell Logo T7770D1018Sensor with Bypass/LED and Lonworks Jack Accessories Sensors AccessoriesEchelon Based Components and Parts Configure Controllers TroubleshootingTroubleshooting Excel 10 Controllers and Wall Modules CablingAlarms Excel 10 AlarmsResistance Value ohms Broadcasting the Service Message W7750 Controller Status LEDAppendix A. Using E-Vision to Commission a W7750 Controller Setting the Pid ParametersT7770C,D Wall Module Bypass Pushbutton and Override LED Sensor CalibrationAppendix B. Sequences of Operation Common Operations Room Temperature Sensor RmTemp HeatingEconomizer IAQ OptionBypass Mode StatusOvrd and StatusLed Remote Setpoint RmtStptPotSetpoint Limits LoSetptLim and HiSetptLim BypassTimeContinuous Unoccupied Mode Occupancy Mode and Manual Override ArbitrationNot Assigned Bypass OccupiedRecovery Ramping for Heat Pump Systems Time Clock OccTimeClockSchedule Master SchedMaster Setpoint RampingWindow Sensor StatusWndw Smoke ControlFAN Operation Demand Limit Control DLCTemperature Control Operations See for a diagram of a typical W7750 UnitDirty Filter Monitor Staged Cooling Control ONE StageTWO Stages Three StagesCascade Control of Modulating COOLING/HEATING Series 60 Modulating ControlPulse Width Modulating PWM Control Outdoor AIR Lockout of HEATING/COOLINGEconomizer ENABLE/DISABLE Control Indoor AIR Quality IAQ OverrideFreeze Stat Discharge AIR LOW Limit ControlInput Output Points Address Control Parameters AddressEnergy Management Points Address Status Points AddressMappable User Addresses and Table Number Relative Temperature Air FlowCO2 Concentration EnthalpyApplication reset therefore, these points can Placed in manual mode through a menuValid states and the corresponding Enumerated values are shownDefault Input/Output PointsNvName Field Name CommentsNciIoSelect DigitalIn1 Occsensor Shcedmasterin255 NciIoSelect DigitalIn2 Occsensor UnuseddiCOOLSTAGE1 COOLSTAGE2COOLSTAGE3 COOLSTAGE4Sixtyfifty SiinvalidPPM Siinvalid FalseTrue EconEnSw NvoIO EconEnableIn Position when poor indoor air quality is detectedStatusDI3 NvoIO UbDigitalIn OccSensr NvoIODefault Comments NvNameControl Parameters OdEnthalpyEnable MaxClRamp NciAux1SetPt UbMaxClRampS0 Degrees F/HrMinClRamp NciAux1SetPt UbMinClRampS0 Degrees F/Hr MaxClRamp, OdTempMaxClRamp,PPM Discharge air temperature cascade control loop GainCoolProp NciAux2SetPt UbKpCoolS2 Degrees F Degrees CGain for the cooling control loop GainHeatProp NciAux2SetPt UbKpHeatS2 Degrees F Degrees CEnergy Management Points Refer to WSHPEnable.value NviFree1 ValueAuxiliary functions. nviFree1 controls the FREE1OUT Network variable input failsNviTimeClk Value DestTimeClk NviTimeClk StateRefer to nviTimeClk.value 255 SrcTimeClkCt NvoTimeClk ValueStatus Points Alarmbit1 Bit Offset = SensorFailAlrmBit Offset = FrostProtectAlrm Bit Offset = InvalidSetPtAlrmNoalarm NodedisabledSmokealarm UpdateallfieldsDisabledmode StartupwaitHeat CoolStatusEconEn NvoData1 EconEnable Air flow switch is configuredNciAux1SetPts.ubOdEnthalpyEnableS2 StatusManOcc NvoData1 NetManOccHeatStgsOn NvoData1 HeatStagesOn Auxiliary heating stages are turned onCoolStgsOn NvoData1 CoolStagesOn For both heating or coolingIs 1, the algorithm controls as per the settings found NciConfig.SmokeControlController mode is switched to Freezeprotect MonitorSw NvoData1 MonSwitchBypasstimerfield TempcontrolptfieldSpacetempfield DischargetempfieldUbinvalid StatusError NvoError Errorbit0 SpaceTempErrorNvoError Errorbit0 Bit Offset = Temperature SetPtError NvoError Errorbit0NvoError Errorbit1 Bit Offset = RtnEnthalpyError NvoError Errorbit1Are disabled as if the sensor was not configured Bit Offset = SpaceCO2Error NvoError Errorbit1Bit Offset = NvWindowError NvoError Errorbit2 Bit Offset = NvDlcShedError NvoError Errorbit2Bit Offset = NvTodEventError NvoError Errorbit3 Bit Offset = NvByPassError NvoError Errorbit3Cfglocal CfgexternalCfgnul Calibration PointsConfiguration Parameters False True DisMinHtTime NciConfig DisableHeatMinTime DisMinClTime NciConfig DisableCoolMinTimeCascCntrl NciConfig CascadeControl UseRaTempCtl NciConfigLast NET Offset AbsolutemiddleNone Normal BypassonlyLonmark /Open System Points Hvacauto HvacheatHvacmrngwrmup Hvacprecool Hvaccool Hvacnightpurge Hvacnul Hvacoff74-2958 100 DestRmTemp NviSpaceTemp Degrees FSNVTtempp 14 to SrcRmTemp NvoSpaceTemp Degrees FHvacauto Hvacnul HvacmrngwrmupHvactest Alarmnotifydisabled NvoStatus Electricalfault 103 NvoStatus Inalarm255 Not configured 74-2958 NvoStatus UnabletomeasureSwon On other nodes. If the economizer function is configured by Corresponding economizer function is not enabled becauseSrcEconEnable NvoEcon State SrcEconEnCt NvoEcon ValueDirect Access And Special Points OFF Data Share Points Approximate Memory Size Estimating Procedure =using One-to-Many and not using points= including mapped points and others for Mapped points = number of mapped points per ExcelSensor Resistance Versus Temperature Resistance Ohms Resistance SensorsSensor Type Sensor UseOffset Setpoint Temperature Direct Setpoint TemperatureT7770B,C 10K ohm setpoint potentiometer Relative Above and Below Setpoint Resistance OhmsVoltage/Current Sensors Sensor Voltage Versus Humidity Humidity PercentageSensor Voltage Versus Humidity Relative Humidity Percentage Sensor Current Versus Enthalpy volts Enthalpy mA 113 74-2958T7242 or equivalent 74-2958 114MAmAmAmA AmA mA mA Sensor Voltage Versus Input Voltage To A/D Voltage to A/D Sensor Voltage Vdc Versus Pressure Inw Pressure Inw kPa Sensor Voltage VdcInw 50.0.13