Thermo Products OL6RA072D48(B/R) Rotation Of Front Flue Elbow, C. Draft Regulators

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NOTE: On the OL6 it is possible to rotate the flue elbow (which is factory installed for vertical discharge) 90° counter clockwise from the vertical position to adapt to various venting systems.

Notice: Blocked Vent Switch Installation

The blocked vent switch kit must be installed to comply with CAN STD B140.4 where applicable. For installation instructions see AOPS2687 kit.

cCAUTION MUST BE TAKEN NOT TO EXCEED 90° ROTATION (OF THE FLUE ELBOW) .

ROTATION OF FRONT FLUE ELBOW:

When an installation requires that the flue exit out the left side casing, remove screw securing the 90 deg. elbow and rotate it 90°. Then, remove knock-out in side casing and extend vent through the opening.

A trim collar may be ordered from Thermo Products to hide the gap around the flue pipe. This trim collar, however, is not required for operation. Trim collar/gasket part numbers(s) 14121 / 330073 for OL6.

The OL6 may be vented through a standard correctly sized chimney.

The OL6 may also be horizontally vented through a sidewall. Thermo Products has available the Field model FDVS-45/FOVP-415 side wall vent kit for such applications. When installing the sidewall vent kit, outside combustion air must also be applied to the burner. The following table identifies application order information.

SIDE WALL VENTING APPLICATION ORDER INFORMATION

 

 

 

 

COMBUSTION AIR INTAKE

 

FIELD VENT TERMINATION

SIDE WALL VENT

 

KIT

ACCESSORIES KIT

HOOD KIT

 

(15’ application MAX)

(BURNER SPECIFIC)

(FOR COMBUSTION AIR

BURNER

APPLICATIONS ONLY)

THERMO PRODUCTS PART

THERMO PRODUCTS

 

THERMO PRODUCTS PART

 

NUMBER

PART NUMBER

NUMBER

 

(OL6)

 

 

Beckett AFG

AOPS8393

AOPS8394

AOPS8397

 

 

 

 

Riello BF3

AOPS8393

AOPS8395

AOPS8416

 

 

 

 

Table 2: Sidewall vent kits

The Field vent kit is set up with 4 inch diameter vent pipe for OL6 with concentric through-the-wall vent termination/inlet air vent hood. The combustion air inlet pipe diameter is also 4 inch diameter. For Riello, the combustion air inlet pipe will be reduced to 3 inch diameter with the Riello sidewall vent kit. For Beckett, the combustion air inlet pipe will be reduced to 3” diameter with the Beckett sidewall vent kit.

The side wall vent may be installed either through the knock-out on the right or left side casing of the unit or vertically out the top opening of the vestibule.

The combustion air inlet can be installed through either the lower left side casing knockout or the lower right side casing knockout.

C. DRAFT REGULATORS:

Note: Do not use with Direct Vent application.

A draft regulator is supplied with the furnace and should be installed according to the regulator manufacturers recommendations. With the burner operating, use a draft gauge to adjust the regulator to the proper setting. (refer to the instructions enclosed with draft regulator to adjust to the proper setting). When the burner air supply and draft are properly adjusted, the over fire draft should be a negative (-).01"

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Contents OL6FA072D48B/R OL6RA072D48B/ROL6RA072DV5B/R OL6RX072DV5RCONTENTS Feature ConfigurationModel Number Digit FuelcWARNING AND CAUTIONS I. SAFETY SECTIONcCAUTION DO NOT ATTEMPT TO START THE BURNER WHEN 1.Excess oil has accumulatedPage a. Combustible material A. CODES AND CLEARANCESb. Non-combustiblematerial TYPE OF A. CHIMNEYFROM MODEL NO2. PREVENTION OF CHIMNEY CONDENSING 1. PROPER CHIMNEY SIZE3. PROPER CHIMNEY HEIGHT 4. PROPER VENT CONNECTOR PIPE/CHIMNEY CONNECTION6. TIGHT JOINTS 7. TIGHT CLEAN-OUTDOORS AND CONNECTIONS8. NO INTERCONNECTED CHIMNEY FLUES 9 FLUE PIPE CLEARANCES, SIZING AND TYPEB. VENTING C. DRAFT REGULATORS ROTATION OF FRONT FLUE ELBOWNote Do not use with Direct Vent application Airflow Requirements and Sizing of Duct Work D. DUCT WORK/AIR CONDITIONINGPage The ASHRAE Handbook - Fundamentalsis an excellent source of duct system design principles and pressure drop data. Conversely, for a specified type of fitting, it is also possible to determine the required size or diameter of the component for a specified pressure drop and flow rate 1.1 X TR TEMPERATURE RISE, F = HEATINGCFM 1.HEATING CFM HEAT OUTPUT OF FURNACE BTUHMaximum E. Air Filters Mounted Internal to FurnaceModel Number Filter TypeF. LIMIT POSITION AND LOCATION DO NOT CHANGE POSITION OF THE CHAMBER G. BURNER INSTALLATIONOIL NOZZLE CAPACITY CHART H. BURNER SPECIFICATIONS AND APPLICATIONS+ INSULATOR S = SLEEVE OR N = NONE NOZZLE SIZECAPACITY 2 STAGE FIRING RATESFIRING NOZZLE SIZEI. OIL TANK AND PIPING MOUNTING THE 2-STAGERIELLO BURNER5.A readily accessible, design-certified,manual oil shutoff valve, with a non-displaceablerotor member, shall be installed in the fuel oil supply piping within 6 feet of the appliance K. ELECTRICAL WIRIING J. OIL FILTERAssembly MaximumWire size selections in Table 10 are based upon Table 310-16of the National Electrical Codefor three copper conductors, with insulation rated for 75 degrees Celsius, contained in raceway at 30 degrees Celsius. For other wire insulation temperature ratings and ambient conditions, refer to the National Electrical Codefor the minimum wire sizing requirements Thermostat Anticipator Setting Preferred method of adjustment L. Blower Motor Speed Selection OL6*A072DV5 Heating Speed Set-upsFurnace Motor Current Draw Amps/ / Watts vsHIGH CAPACITY LOW CAPACITY= Recommended heating speed setting Heating Speed Set-ups 2 - Stage OL6*X072DV5Furnace Motor Current Cooling Speed Set-ups OL6**072DV5Draw Amps / Watts vs External Static Pressure in W.CPage TERMINAL DEFINITIONS & FIELD WIRING M. BLOWER CONTROLLER INFORMATION FOR PSC MOTORB. Outputs A. InputsC. Operating Modes Heat Mode DIAGNOSTIC FEATURES PSC TROUBLE SHOOTINGOperating Instructions N. STARTUP PROCEDURESFor Your Safety Read Before Operating i.STOP! Read the safety information aboveTo Turn Off Oil to Appliance 2. Adjustment of Burner CombustionCOMBUSTION HEAD SETTING FOR 2-STAGERIELLO BURNER TURN TO THE RIGHT SIGN + AIR DAMPER ADJUSTMENTTURN TO THE LEFT SIGN 2nd STAGE ADJUSTMENT 1st STAGE ADJUSTMENTNotice Minimum return air temperature is 55F 3. Adjustment Of Heat Input Rate4. Setting Supply Air Temperature Rise 5. Checkout Procedure C. INSPECTION AREAS III. USERS INFORMATION SECTIONcCAUTION DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF cCAUTION DO NOT ATTEMPT TO START THE BURNER WHEND. STARTING THE BURNER E. FILTER CLEANING AND LOCATIONIV. INSTALLERS INSTRUCTIONS TO USER A.GENERAL INSPECTION V. DEALER MAINTENANCESAFETY DURING SERVICING AND INSPECTION B. HEAT EXCHANGER C. HEAT EXCHANGER CLEANING INSTRUCTIONSVacuum Hose Length OL6 8FT Figure 24 Heat Exchanger Clean-OutsD. ELECTRICAL SYSTEM Filter maintenance procedureE. SUPPLY/RETURN AIR BLOWER F. SUPPLY/RETURN AIR FILTERG. EXTENDED APPLIANCE SHUTDOWN Filter replacementON STARTUP 2.Remove the furnace front door Riello Burner Beckett BurnerA. DIAGNOSTICS VII. TROUBLESHOOTINGDiagnostic Features PERSONNEL, AND NOT BY THE FURNACE OWNERB. CAD CELL CHECKOUT PROCEDURE VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page HEATING CUSTOMERSYSTEM Replacement Parts for OL6F*072D Appendix - A Replacement PartsPage Replacement Parts for OL6R*072D Page OL6*A072D48 PSC Wiring Diagram Appendix - B Wiring DiagramsOL6*A072DV5 ECM Wiring Diagram OL6*X072DV5 ECM 2-StageWiring Diagram
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