Thermo Products OL6RA072DV5(B/R), OL6FA072DV5(B/R) N. Startup Procedures, Operating Instructions

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N. STARTUP PROCEDURES:

N. STARTUP PROCEDURES:

A.Heating System

1.Initial Startup:

: Turn off power to furnace. Before the oil piping system is placed into service, it must have been leak tested by a qualified heating contractor.

: For initial start-up of the appliance after installation, it may be necessary to purge the air out of the oil line. A qualified heating contractor should do this.

Review the following items before the initial startup. It may be helpful to review the Sequence of Operations in Section VIII of this manual, also.

a.Check all wiring for loose connections and proper hook-up. Refer to the connection diagram.

b.Leak test all field oil piping connections. Generally, this will involve pressurizing the oil piping with air while being careful to isolate the oil tank at high test pressures. A qualified heating contractor should perform this service.

c.Check to see that the vent terminal is correctly installed and the terminal openings are clear and free from blockage.

d.Make sure the air filter is in place and relatively clean of dirt and debris.

e.Make sure the thermostat is set in the heating mode of operation.

For Your Safety Read Before Operating:

: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

•This appliance does not have a pilot light. It is equipped with an ignition system that automatically lights the burner. Do not attempt to light the burner by hand.

•Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any oil control that has been under water.

Operating Instructions:

i.STOP! Read the safety information above.

ii.Set the thermostat to the lowest setting.

iii.Turn off all electric power to the appliance.

iv.This appliance is equipped with an ignition system that automatically lights the burner. Do not try to light the burner by hand.

v.Rotate the manual oil shutoff valve to the “ON” position.

vi.Turn on the electric power to the appliance.

vii.Set the thermostat to the desired setting.

viii.If the appliance will not operate, call your qualified service technician or oil supplier.

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Contents OL6RX072DV5R OL6RA072D48B/ROL6FA072D48B/R OL6RA072DV5B/RCONTENTS Fuel ConfigurationFeature Model Number Digit1.Excess oil has accumulated I. SAFETY SECTIONcWARNING AND CAUTIONS cCAUTION DO NOT ATTEMPT TO START THE BURNER WHENPage a. Combustible material A. CODES AND CLEARANCESb. Non-combustiblematerial MODEL NO A. CHIMNEYTYPE OF FROM2. PREVENTION OF CHIMNEY CONDENSING 1. PROPER CHIMNEY SIZE3. PROPER CHIMNEY HEIGHT 4. PROPER VENT CONNECTOR PIPE/CHIMNEY CONNECTION9 FLUE PIPE CLEARANCES, SIZING AND TYPE 7. TIGHT CLEAN-OUTDOORS AND CONNECTIONS6. TIGHT JOINTS 8. NO INTERCONNECTED CHIMNEY FLUESB. VENTING ROTATION OF FRONT FLUE ELBOW C. DRAFT REGULATORSNote Do not use with Direct Vent application Airflow Requirements and Sizing of Duct Work D. DUCT WORK/AIR CONDITIONINGPage The ASHRAE Handbook - Fundamentalsis an excellent source of duct system design principles and pressure drop data. Conversely, for a specified type of fitting, it is also possible to determine the required size or diameter of the component for a specified pressure drop and flow rate 1.1 X TR TEMPERATURE RISE, F = HEATINGCFM 1.HEATING CFM HEAT OUTPUT OF FURNACE BTUHFilter Type E. Air Filters Mounted Internal to FurnaceMaximum Model NumberF. LIMIT POSITION AND LOCATION DO NOT CHANGE POSITION OF THE CHAMBER G. BURNER INSTALLATIONNOZZLE SIZE H. BURNER SPECIFICATIONS AND APPLICATIONSOIL NOZZLE CAPACITY CHART + INSULATOR S = SLEEVE OR N = NONENOZZLE SIZE 2 STAGE FIRING RATESCAPACITY FIRINGI. OIL TANK AND PIPING MOUNTING THE 2-STAGERIELLO BURNER5.A readily accessible, design-certified,manual oil shutoff valve, with a non-displaceablerotor member, shall be installed in the fuel oil supply piping within 6 feet of the appliance Maximum J. OIL FILTERK. ELECTRICAL WIRIING AssemblyWire size selections in Table 10 are based upon Table 310-16of the National Electrical Codefor three copper conductors, with insulation rated for 75 degrees Celsius, contained in raceway at 30 degrees Celsius. For other wire insulation temperature ratings and ambient conditions, refer to the National Electrical Codefor the minimum wire sizing requirements Thermostat Anticipator Setting Preferred method of adjustment L. Blower Motor Speed Selection Draw Amps/ / Watts vs Heating Speed Set-upsOL6*A072DV5 Furnace Motor CurrentHeating Speed Set-ups 2 - Stage OL6*X072DV5 LOW CAPACITYHIGH CAPACITY = Recommended heating speed settingExternal Static Pressure in W.C Cooling Speed Set-ups OL6**072DV5Furnace Motor Current Draw Amps / Watts vsPage TERMINAL DEFINITIONS & FIELD WIRING M. BLOWER CONTROLLER INFORMATION FOR PSC MOTORB. Outputs A. Inputs C. Operating Modes Heat Mode DIAGNOSTIC FEATURES PSC TROUBLE SHOOTINGi.STOP! Read the safety information above N. STARTUP PROCEDURESOperating Instructions For Your Safety Read Before OperatingTo Turn Off Oil to Appliance 2. Adjustment of Burner CombustionCOMBUSTION HEAD SETTING FOR 2-STAGERIELLO BURNER AIR DAMPER ADJUSTMENT TURN TO THE RIGHT SIGN +TURN TO THE LEFT SIGN 2nd STAGE ADJUSTMENT 1st STAGE ADJUSTMENTNotice Minimum return air temperature is 55F 3. Adjustment Of Heat Input Rate4. Setting Supply Air Temperature Rise 5. Checkout Procedure cCAUTION DO NOT ATTEMPT TO START THE BURNER WHEN III. USERS INFORMATION SECTIONC. INSPECTION AREAS cCAUTION DO NOT ATTEMPT TO MAKE REPAIRS YOURSELFD. STARTING THE BURNER E. FILTER CLEANING AND LOCATIONIV. INSTALLERS INSTRUCTIONS TO USER V. DEALER MAINTENANCE A.GENERAL INSPECTIONSAFETY DURING SERVICING AND INSPECTION B. HEAT EXCHANGER C. HEAT EXCHANGER CLEANING INSTRUCTIONSVacuum Hose Length OL6 8FT Figure 24 Heat Exchanger Clean-OutsF. SUPPLY/RETURN AIR FILTER Filter maintenance procedureD. ELECTRICAL SYSTEM E. SUPPLY/RETURN AIR BLOWERG. EXTENDED APPLIANCE SHUTDOWN Filter replacementON STARTUP 2.Remove the furnace front door Riello Burner Beckett BurnerPERSONNEL, AND NOT BY THE FURNACE OWNER VII. TROUBLESHOOTINGA. DIAGNOSTICS Diagnostic FeaturesB. CAD CELL CHECKOUT PROCEDURE VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page CUSTOMER HEATINGSYSTEM Replacement Parts for OL6F*072D Appendix - A Replacement PartsPage Replacement Parts for OL6R*072D Page OL6*A072D48 PSC Wiring Diagram Appendix - B Wiring DiagramsOL6*A072DV5 ECM Wiring Diagram OL6*X072DV5 ECM 2-StageWiring Diagram