Thermo Products OL6RA072DV5(B/R), OL6FA072DV5(B/R) Setting Supply Air Temperature Rise

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4. Setting Supply Air Temperature Rise:

a.With the oil shut off, remove the 1/8 in. NPT threaded pipe plug located on the lower rear side of the oil pump, refer to Figure 22. Attach a pressure gage, capable of measuring pressure in pounds per square inch gage, PSIG, in this opening, on the discharge side, of the oil pump.

NOTICE: It may be necessary to remove the oil pump to attach the plumbing required to connect a pressure gage to the pump.

b.Turn on the fuel oil and cause the appliance to activate the heating section by answering a “call for heat”.

NOTICE: It may be necessary to bleed air from the oil line before the burner can be fired.

c.Allow the heating section to operate for 10 to 15 minutes.

d.Note the oil pressure at the pump.

e.To adjust the pressure, use a common screwdriver to turn in the pressure adjustment screw, located on the upper front of the oil pump body.

f.Allow the fuel flow rate to stabilize for a moment. Recheck the oil pressure.

g.If required, repeat the oil pressure adjustment again.

h.When the input rate adjustment has been completed, shut off the fuel oil to the appliance. Remove the pressure gage. Reinstall the pipe plug using a thread compound resistant to the action of LP gases and fuel oil.

To insure the combustion air supply is adequate, it is now necessary to repeat the steps in the previous Initial Burner Adjustment section of this manual.

4. Setting Supply Air Temperature Rise:

Manual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background: To avoid injury from moving parts or electrical shock, shut off the power to the appliance before removing supply air blower compartment door and servicing this appliance.

All OL6 models are designed and wired at the factory for a blower speed during heating that should result in an approximate temperature rise of 65°F. The temperature rise through the heating section, for any given blower speed, may vary depending on a number of factors. A few of these factors are variations in, the actual resistance of the duct system to airflow at any time, the return air temperatures, and the fuel oil heating value.

Also, fouling of the heat exchanger surfaces will reduce temperature rise. In general, a lower temperature rise through the heating section will result in higher heating efficiency.

Temperature rise = supply air temperature - return air temperature.

After 15 to 20 minutes of continuous operation, the temperature rise through the furnace must fall within a range of 50° to 80° F. If the outlet or supply duct temperature is too high, check to make sure the return air filter is clean, the return air registers are free from obstruction, the outlet registers are properly adjusted and clear, and the supply and return air ducts are open. The circulating air blower is not moving enough air if the supply air temperature is still too high. Before proceeding further, turn off the power supply to the appliance and remove the vestibule cover. The speed of the blower must be increased by changing the switch setting on the control board, please refer to Figure 18.

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Contents OL6FA072D48B/R OL6RA072D48B/ROL6RA072DV5B/R OL6RX072DV5RCONTENTS Feature ConfigurationModel Number Digit FuelcWARNING AND CAUTIONS I. SAFETY SECTIONcCAUTION DO NOT ATTEMPT TO START THE BURNER WHEN 1.Excess oil has accumulatedPage a. Combustible material A. CODES AND CLEARANCESb. Non-combustiblematerial TYPE OF A. CHIMNEYFROM MODEL NO2. PREVENTION OF CHIMNEY CONDENSING 1. PROPER CHIMNEY SIZE3. PROPER CHIMNEY HEIGHT 4. PROPER VENT CONNECTOR PIPE/CHIMNEY CONNECTION6. TIGHT JOINTS 7. TIGHT CLEAN-OUTDOORS AND CONNECTIONS8. NO INTERCONNECTED CHIMNEY FLUES 9 FLUE PIPE CLEARANCES, SIZING AND TYPEB. VENTING ROTATION OF FRONT FLUE ELBOW C. DRAFT REGULATORSNote Do not use with Direct Vent application Airflow Requirements and Sizing of Duct Work D. DUCT WORK/AIR CONDITIONINGPage The ASHRAE Handbook - Fundamentalsis an excellent source of duct system design principles and pressure drop data. Conversely, for a specified type of fitting, it is also possible to determine the required size or diameter of the component for a specified pressure drop and flow rate 1.1 X TR TEMPERATURE RISE, F = HEATINGCFM 1.HEATING CFM HEAT OUTPUT OF FURNACE BTUHMaximum E. Air Filters Mounted Internal to FurnaceModel Number Filter TypeF. LIMIT POSITION AND LOCATION DO NOT CHANGE POSITION OF THE CHAMBER G. BURNER INSTALLATIONOIL NOZZLE CAPACITY CHART H. BURNER SPECIFICATIONS AND APPLICATIONS+ INSULATOR S = SLEEVE OR N = NONE NOZZLE SIZECAPACITY 2 STAGE FIRING RATESFIRING NOZZLE SIZEI. OIL TANK AND PIPING MOUNTING THE 2-STAGERIELLO BURNER5.A readily accessible, design-certified,manual oil shutoff valve, with a non-displaceablerotor member, shall be installed in the fuel oil supply piping within 6 feet of the appliance K. ELECTRICAL WIRIING J. OIL FILTERAssembly MaximumWire size selections in Table 10 are based upon Table 310-16of the National Electrical Codefor three copper conductors, with insulation rated for 75 degrees Celsius, contained in raceway at 30 degrees Celsius. For other wire insulation temperature ratings and ambient conditions, refer to the National Electrical Codefor the minimum wire sizing requirements Thermostat Anticipator Setting Preferred method of adjustment L. Blower Motor Speed Selection OL6*A072DV5 Heating Speed Set-upsFurnace Motor Current Draw Amps/ / Watts vsHIGH CAPACITY LOW CAPACITY= Recommended heating speed setting Heating Speed Set-ups 2 - Stage OL6*X072DV5Furnace Motor Current Cooling Speed Set-ups OL6**072DV5Draw Amps / Watts vs External Static Pressure in W.CPage TERMINAL DEFINITIONS & FIELD WIRING M. BLOWER CONTROLLER INFORMATION FOR PSC MOTORB. Outputs A. InputsC. Operating Modes Heat Mode DIAGNOSTIC FEATURES PSC TROUBLE SHOOTINGOperating Instructions N. STARTUP PROCEDURESFor Your Safety Read Before Operating i.STOP! Read the safety information aboveTo Turn Off Oil to Appliance 2. Adjustment of Burner CombustionCOMBUSTION HEAD SETTING FOR 2-STAGERIELLO BURNER AIR DAMPER ADJUSTMENT TURN TO THE RIGHT SIGN +TURN TO THE LEFT SIGN 2nd STAGE ADJUSTMENT 1st STAGE ADJUSTMENTNotice Minimum return air temperature is 55F 3. Adjustment Of Heat Input Rate4. Setting Supply Air Temperature Rise 5. Checkout Procedure C. INSPECTION AREAS III. USERS INFORMATION SECTIONcCAUTION DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF cCAUTION DO NOT ATTEMPT TO START THE BURNER WHEND. STARTING THE BURNER E. FILTER CLEANING AND LOCATIONIV. INSTALLERS INSTRUCTIONS TO USER V. DEALER MAINTENANCE A.GENERAL INSPECTIONSAFETY DURING SERVICING AND INSPECTION B. HEAT EXCHANGER C. HEAT EXCHANGER CLEANING INSTRUCTIONSVacuum Hose Length OL6 8FT Figure 24 Heat Exchanger Clean-OutsD. ELECTRICAL SYSTEM Filter maintenance procedureE. SUPPLY/RETURN AIR BLOWER F. SUPPLY/RETURN AIR FILTERG. EXTENDED APPLIANCE SHUTDOWN Filter replacementON STARTUP 2.Remove the furnace front door Riello Burner Beckett BurnerA. DIAGNOSTICS VII. TROUBLESHOOTINGDiagnostic Features PERSONNEL, AND NOT BY THE FURNACE OWNERB. CAD CELL CHECKOUT PROCEDURE VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page CUSTOMER HEATINGSYSTEM Replacement Parts for OL6F*072D Appendix - A Replacement PartsPage Replacement Parts for OL6R*072D Page OL6*A072D48 PSC Wiring Diagram Appendix - B Wiring DiagramsOL6*A072DV5 ECM Wiring Diagram OL6*X072DV5 ECM 2-StageWiring Diagram