Thermo Products OL6FA072D48(B/R) G. Burner Installation, Do Not Change Position Of The Chamber

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G. BURNER INSTALLATION:

G. BURNER INSTALLATION:

NOTICE: Remove all cardboard packing from around chamber before installing burner.

The oil burner will mount on three stud mounting bolts on the lower mounting plate covering the opening in the front of the heat exchanger. The end of the burner tube should be inserted no further than 1/4 inch back from the inside surface of the combustion chamber. A distance further than 1/4 inch back from the inside chamber wall may cause impingement and sooting. This unit is equipped with a chamber retainer (refer to Fig.12). The retainer secures the chamber during shipping and helps to maintain insertion depth.

DO NOT remove this retainer when installing burner.

Fig. 12: Typical location of the over fire air tap and components in burner mounting plate area

Fig. 13: Burner insertion illustration (Top view)

When mounting the burner, the mounting plate (Fig. 12) must be removed to provide access to the area in front of the combustion chamber. A fiber insulating sleeve or amulet is provided on the burner tube of specific Thermo Pride burners.(see Fig. 13). See Thermo Pride burner application chart for type of insulator. Do not allow the burner tube or end cone to physically touch or protrude into the chamber, as excess heat transfer could result in destruction of the tube, end cone or both. The burner tube/end cone is properly positioned, when the end is ¼ inch back from the inside surface of the combustion chamber wall.

DO NOT CHANGE POSITION OF THE CHAMBER!

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Contents OL6RA072D48B/R OL6FA072D48B/ROL6RA072DV5B/R OL6RX072DV5RCONTENTS Configuration FeatureModel Number Digit FuelI. SAFETY SECTION cWARNING AND CAUTIONScCAUTION DO NOT ATTEMPT TO START THE BURNER WHEN 1.Excess oil has accumulatedPage A. CODES AND CLEARANCES a. Combustible materialb. Non-combustiblematerial A. CHIMNEY TYPE OFFROM MODEL NO1. PROPER CHIMNEY SIZE 2. PREVENTION OF CHIMNEY CONDENSING4. PROPER VENT CONNECTOR PIPE/CHIMNEY CONNECTION 3. PROPER CHIMNEY HEIGHT7. TIGHT CLEAN-OUTDOORS AND CONNECTIONS 6. TIGHT JOINTS8. NO INTERCONNECTED CHIMNEY FLUES 9 FLUE PIPE CLEARANCES, SIZING AND TYPEB. VENTING Note Do not use with Direct Vent application ROTATION OF FRONT FLUE ELBOWC. DRAFT REGULATORS D. DUCT WORK/AIR CONDITIONING Airflow Requirements and Sizing of Duct WorkPage The ASHRAE Handbook - Fundamentalsis an excellent source of duct system design principles and pressure drop data. Conversely, for a specified type of fitting, it is also possible to determine the required size or diameter of the component for a specified pressure drop and flow rate 1.HEATING CFM HEAT OUTPUT OF FURNACE BTUH 1.1 X TR TEMPERATURE RISE, F = HEATINGCFME. Air Filters Mounted Internal to Furnace MaximumModel Number Filter TypeF. LIMIT POSITION AND LOCATION G. BURNER INSTALLATION DO NOT CHANGE POSITION OF THE CHAMBERH. BURNER SPECIFICATIONS AND APPLICATIONS OIL NOZZLE CAPACITY CHART+ INSULATOR S = SLEEVE OR N = NONE NOZZLE SIZE2 STAGE FIRING RATES CAPACITYFIRING NOZZLE SIZEMOUNTING THE 2-STAGERIELLO BURNER I. OIL TANK AND PIPING5.A readily accessible, design-certified,manual oil shutoff valve, with a non-displaceablerotor member, shall be installed in the fuel oil supply piping within 6 feet of the appliance J. OIL FILTER K. ELECTRICAL WIRIINGAssembly MaximumWire size selections in Table 10 are based upon Table 310-16of the National Electrical Codefor three copper conductors, with insulation rated for 75 degrees Celsius, contained in raceway at 30 degrees Celsius. For other wire insulation temperature ratings and ambient conditions, refer to the National Electrical Codefor the minimum wire sizing requirements Thermostat Anticipator Setting Preferred method of adjustment L. Blower Motor Speed Selection Heating Speed Set-ups OL6*A072DV5Furnace Motor Current Draw Amps/ / Watts vsLOW CAPACITY HIGH CAPACITY= Recommended heating speed setting Heating Speed Set-ups 2 - Stage OL6*X072DV5Cooling Speed Set-ups OL6**072DV5 Furnace Motor CurrentDraw Amps / Watts vs External Static Pressure in W.CPage M. BLOWER CONTROLLER INFORMATION FOR PSC MOTOR TERMINAL DEFINITIONS & FIELD WIRINGA. Inputs B. OutputsC. Operating Modes Heat Mode PSC TROUBLE SHOOTING DIAGNOSTIC FEATURESN. STARTUP PROCEDURES Operating InstructionsFor Your Safety Read Before Operating i.STOP! Read the safety information above2. Adjustment of Burner Combustion To Turn Off Oil to ApplianceCOMBUSTION HEAD SETTING FOR 2-STAGERIELLO BURNER TURN TO THE LEFT SIGN AIR DAMPER ADJUSTMENTTURN TO THE RIGHT SIGN + 1st STAGE ADJUSTMENT 2nd STAGE ADJUSTMENT3. Adjustment Of Heat Input Rate Notice Minimum return air temperature is 55F4. Setting Supply Air Temperature Rise 5. Checkout Procedure III. USERS INFORMATION SECTION C. INSPECTION AREAScCAUTION DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF cCAUTION DO NOT ATTEMPT TO START THE BURNER WHENE. FILTER CLEANING AND LOCATION D. STARTING THE BURNERIV. INSTALLERS INSTRUCTIONS TO USER SAFETY DURING SERVICING AND INSPECTION V. DEALER MAINTENANCEA.GENERAL INSPECTION C. HEAT EXCHANGER CLEANING INSTRUCTIONS B. HEAT EXCHANGERFigure 24 Heat Exchanger Clean-Outs Vacuum Hose Length OL6 8FTFilter maintenance procedure D. ELECTRICAL SYSTEME. SUPPLY/RETURN AIR BLOWER F. SUPPLY/RETURN AIR FILTERFilter replacement G. EXTENDED APPLIANCE SHUTDOWNON STARTUP 2.Remove the furnace front door Beckett Burner Riello BurnerVII. TROUBLESHOOTING A. DIAGNOSTICSDiagnostic Features PERSONNEL, AND NOT BY THE FURNACE OWNERB. CAD CELL CHECKOUT PROCEDURE VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page SYSTEM CUSTOMERHEATING Appendix - A Replacement Parts Replacement Parts for OL6F*072DPage Replacement Parts for OL6R*072D Page Appendix - B Wiring Diagrams OL6*A072D48 PSC Wiring DiagramOL6*A072DV5 ECM Wiring Diagram OL6*X072DV5 ECM 2-StageWiring Diagram