Thermo Products OL6FA072D48(B/R), OL6FA072DV5(B/R), OL6RA072D48(B/R) D. Duct Work/Air Conditioning

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D. DUCT WORK/AIR CONDITIONING:

to (-).02" WC, as measured at the 5/16" over fire air tap (See Fig. 12). This tap is provided in the upper burner mounting plate. To measure the flue draft, punch a small hole in the vent connector pipe as close to the furnace as possible and always before the draft regulator.

Note: Draft over fire may be positive for high fire applications but not to exceed (+).02" WC.

D. DUCT WORK/AIR CONDITIONING:

If the furnace is used in connection with summer air conditioning (cooling), the furnace should be installed parallel with or on the upstream side of the evaporator coil to avoid condensation in the furnace heat exchanger. If the cooling unit is installed with a parallel flow arrangement, dampers or other means used to control flow of air should be provided to prevent chilled air from entering the furnace. If such a damper is manually operated, it must be equipped with a means to prevent operation of either unit, unless the damper is in the full heat or cool position.

The duct system should again follow the current design standard of Air Conditioning Contractors of America (ACCA) or ASHRAE Fundamentals volume. The most common location for the A-shaped coil (A style) is shown in Fig. 8.

Fig 8: Acceptable locations for the air conditioner evaporator coil.

NOTICE: The minimum coil pan clearance for a sectional or drum type heat exchanger is three inches unless specified otherwise by the individual coil manufacturer.

NOTICE: The minimum return air temperature is 55° F.

Airflow Requirements and Sizing of Duct Work:

The duct system must be sized and installed by a qualified installer or service person, following the design standards of the Air Conditioning Contractors of America (ACCA) or the American Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE). This furnace has been designed to operate against a maximum external static pressure of 0.5 in. W.G. This is equivalent to 0.1 in. W.G. supply, and 0.1 in. W.G. return, and 0.3 in. W.G. for evaporator coil.

1.Supply and return air ducts have to be furnished by the installer and run between the appliance, which must be installed outdoors, and the interior of the structure the appliance serves. These ducts must be sealed to the casing of the appliance.

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Contents OL6RA072DV5B/R OL6RA072D48B/ROL6FA072D48B/R OL6RX072DV5RCONTENTS Model Number Digit ConfigurationFeature FuelcCAUTION DO NOT ATTEMPT TO START THE BURNER WHEN I. SAFETY SECTIONcWARNING AND CAUTIONS 1.Excess oil has accumulatedPage A. CODES AND CLEARANCES a. Combustible materialb. Non-combustiblematerial FROM A. CHIMNEYTYPE OF MODEL NO1. PROPER CHIMNEY SIZE 2. PREVENTION OF CHIMNEY CONDENSING4. PROPER VENT CONNECTOR PIPE/CHIMNEY CONNECTION 3. PROPER CHIMNEY HEIGHT8. NO INTERCONNECTED CHIMNEY FLUES 7. TIGHT CLEAN-OUTDOORS AND CONNECTIONS6. TIGHT JOINTS 9 FLUE PIPE CLEARANCES, SIZING AND TYPEB. VENTING Note Do not use with Direct Vent application ROTATION OF FRONT FLUE ELBOWC. DRAFT REGULATORS D. DUCT WORK/AIR CONDITIONING Airflow Requirements and Sizing of Duct WorkPage The ASHRAE Handbook - Fundamentalsis an excellent source of duct system design principles and pressure drop data. Conversely, for a specified type of fitting, it is also possible to determine the required size or diameter of the component for a specified pressure drop and flow rate 1.HEATING CFM HEAT OUTPUT OF FURNACE BTUH 1.1 X TR TEMPERATURE RISE, F = HEATINGCFMModel Number E. Air Filters Mounted Internal to FurnaceMaximum Filter TypeF. LIMIT POSITION AND LOCATION G. BURNER INSTALLATION DO NOT CHANGE POSITION OF THE CHAMBER+ INSULATOR S = SLEEVE OR N = NONE H. BURNER SPECIFICATIONS AND APPLICATIONSOIL NOZZLE CAPACITY CHART NOZZLE SIZEFIRING 2 STAGE FIRING RATESCAPACITY NOZZLE SIZEMOUNTING THE 2-STAGERIELLO BURNER I. OIL TANK AND PIPING5.A readily accessible, design-certified,manual oil shutoff valve, with a non-displaceablerotor member, shall be installed in the fuel oil supply piping within 6 feet of the appliance Assembly J. OIL FILTERK. ELECTRICAL WIRIING MaximumWire size selections in Table 10 are based upon Table 310-16of the National Electrical Codefor three copper conductors, with insulation rated for 75 degrees Celsius, contained in raceway at 30 degrees Celsius. For other wire insulation temperature ratings and ambient conditions, refer to the National Electrical Codefor the minimum wire sizing requirements Thermostat Anticipator Setting Preferred method of adjustment L. Blower Motor Speed Selection Furnace Motor Current Heating Speed Set-upsOL6*A072DV5 Draw Amps/ / Watts vs= Recommended heating speed setting LOW CAPACITYHIGH CAPACITY Heating Speed Set-ups 2 - Stage OL6*X072DV5Draw Amps / Watts vs Cooling Speed Set-ups OL6**072DV5Furnace Motor Current External Static Pressure in W.CPage M. BLOWER CONTROLLER INFORMATION FOR PSC MOTOR TERMINAL DEFINITIONS & FIELD WIRINGA. Inputs B. OutputsC. Operating Modes Heat Mode PSC TROUBLE SHOOTING DIAGNOSTIC FEATURESFor Your Safety Read Before Operating N. STARTUP PROCEDURESOperating Instructions i.STOP! Read the safety information above2. Adjustment of Burner Combustion To Turn Off Oil to ApplianceCOMBUSTION HEAD SETTING FOR 2-STAGERIELLO BURNER TURN TO THE LEFT SIGN AIR DAMPER ADJUSTMENTTURN TO THE RIGHT SIGN + 1st STAGE ADJUSTMENT 2nd STAGE ADJUSTMENT3. Adjustment Of Heat Input Rate Notice Minimum return air temperature is 55F4. Setting Supply Air Temperature Rise 5. Checkout Procedure cCAUTION DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF III. USERS INFORMATION SECTIONC. INSPECTION AREAS cCAUTION DO NOT ATTEMPT TO START THE BURNER WHENE. FILTER CLEANING AND LOCATION D. STARTING THE BURNERIV. INSTALLERS INSTRUCTIONS TO USER SAFETY DURING SERVICING AND INSPECTION V. DEALER MAINTENANCEA.GENERAL INSPECTION C. HEAT EXCHANGER CLEANING INSTRUCTIONS B. HEAT EXCHANGERFigure 24 Heat Exchanger Clean-Outs Vacuum Hose Length OL6 8FTE. SUPPLY/RETURN AIR BLOWER Filter maintenance procedureD. ELECTRICAL SYSTEM F. SUPPLY/RETURN AIR FILTERFilter replacement G. EXTENDED APPLIANCE SHUTDOWNON STARTUP 2.Remove the furnace front door Beckett Burner Riello BurnerDiagnostic Features VII. TROUBLESHOOTINGA. DIAGNOSTICS PERSONNEL, AND NOT BY THE FURNACE OWNERB. CAD CELL CHECKOUT PROCEDURE VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page SYSTEM CUSTOMERHEATING Appendix - A Replacement Parts Replacement Parts for OL6F*072DPage Replacement Parts for OL6R*072D Page Appendix - B Wiring Diagrams OL6*A072D48 PSC Wiring DiagramOL6*A072DV5 ECM Wiring Diagram OL6*X072DV5 ECM 2-StageWiring Diagram