Thermo Products OL6RA072D48(B/R) J. Oil Filter, K. Electrical Wiriing, Maximum, Minimum, Assembly

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J. OIL FILTER:

J. OIL FILTER:

It is strongly recommended that an oil filter assembly be installed in the oil supply line to the unit. This filter should have the capacity to trap a 40-50 micron particle.

The filter cartridge should be replaced at least once a year. The filter body should be thoroughly cleaned before installing a new cartridge.

K. ELECTRICAL WIRIING:

K. ELECTRICAL WIRIING:MaximumMinimumAssemblyModel(Amps) @115 VAC(Amps)10.1 ECMManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background: This appliance must be grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-1999, or the latest edition.

All wiring must conform to the provisions of local codes or, in the absence of local codes, with the provisions of the National Electrical Code, ANSI/NFPA 70-1999, or the latest edition, and this instruction manual.

This appliance requires 120 VAC, 60 Hz, single-phase power. Refer to Table 10 for typical electrical current draws of the individual appliance motors, recommended sizes for over-current and short circuit devices, and minimum recommended field wiring sizes. Electrical service must be brought to the unit from a circuit breaker, or fused disconnect switch, in accordance with local codes. The disconnecting switch must be located reasonably close to and within sight of the unit. Care must be taken to ensure correct polarity when wiring the furnace.

Two-wire service, one “hot” lead (L1) and a common (L2), plus a ground conductor, is required. Connect power to the appliance control system at the junction box in the burner compartment. (A knockout fitting is provided on the exterior of the burner compartment for this purpose.) A ground wire must be connected to the grounding wire in the junction box.

Field wiring of power circuits to the appliance should consist of copper conductors rated for at least

15 amp service with an insulation temperature rating of at least 75°C temperature rise. Depending upon code requirements, rigid or flexible conduit is recommended, and may be required. Connect the electric power supply as shown in the wiring diagram located on the inside of the front door.

Typically, control wiring between the appliance and the indoor thermostat, and if used, electronic air cleaner or humidifier, will be required. Field wiring of control circuits should consist of copper conductors rated for at least 15 amp service with an insulation temperature rating conforming to Type T wire, 35°C temperature rise. Depending upon code requirements, rigid or flexible conduit is recommended, and may be required. Make connections between the thermostat, and electronic air cleaner or humidifier (if used), and the fan control module, inside the vestibule. Consult the wiring diagram for the appropriate connection points on the thermostat and the fan control module.

 

 

 

 

Maximum

 

 

 

Supply/Return

Oil Burner

Time Delay

Minimum

 

Potential/Frequency/

Assembly

Type Fuse

Recommended

Model

Air Blower Full

Full Load

or Inverse

75 deg. C.

No. of Phases

Load Current

Current

Time

Copper Power

 

(V/Hz/Ph)

(Amps) @ 115

Circuit

 

(Amps) @

Wiring Size

 

 

VAC

115 VAC

Breaker

(AWG)

 

 

 

Size

 

 

 

 

 

 

 

 

 

(Amps)

 

OL6*A072D48

120/60/1

8.0 PSC

2.6

15

12

OL6**072DV5

10.1 ECM

15

12

 

 

Table 10: Typical Electrical Requirements

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Contents OL6FA072D48B/R OL6RA072D48B/ROL6RA072DV5B/R OL6RX072DV5RCONTENTS Feature ConfigurationModel Number Digit FuelcWARNING AND CAUTIONS I. SAFETY SECTIONcCAUTION DO NOT ATTEMPT TO START THE BURNER WHEN 1.Excess oil has accumulatedPage a. Combustible material A. CODES AND CLEARANCESb. Non-combustiblematerial TYPE OF A. CHIMNEYFROM MODEL NO2. PREVENTION OF CHIMNEY CONDENSING 1. PROPER CHIMNEY SIZE3. PROPER CHIMNEY HEIGHT 4. PROPER VENT CONNECTOR PIPE/CHIMNEY CONNECTION6. TIGHT JOINTS 7. TIGHT CLEAN-OUTDOORS AND CONNECTIONS8. NO INTERCONNECTED CHIMNEY FLUES 9 FLUE PIPE CLEARANCES, SIZING AND TYPEB. VENTING C. DRAFT REGULATORS ROTATION OF FRONT FLUE ELBOWNote Do not use with Direct Vent application Airflow Requirements and Sizing of Duct Work D. DUCT WORK/AIR CONDITIONINGPage The ASHRAE Handbook - Fundamentalsis an excellent source of duct system design principles and pressure drop data. Conversely, for a specified type of fitting, it is also possible to determine the required size or diameter of the component for a specified pressure drop and flow rate 1.1 X TR TEMPERATURE RISE, F = HEATINGCFM 1.HEATING CFM HEAT OUTPUT OF FURNACE BTUHMaximum E. Air Filters Mounted Internal to FurnaceModel Number Filter TypeF. LIMIT POSITION AND LOCATION DO NOT CHANGE POSITION OF THE CHAMBER G. BURNER INSTALLATIONOIL NOZZLE CAPACITY CHART H. BURNER SPECIFICATIONS AND APPLICATIONS+ INSULATOR S = SLEEVE OR N = NONE NOZZLE SIZECAPACITY 2 STAGE FIRING RATESFIRING NOZZLE SIZEI. OIL TANK AND PIPING MOUNTING THE 2-STAGERIELLO BURNER5.A readily accessible, design-certified,manual oil shutoff valve, with a non-displaceablerotor member, shall be installed in the fuel oil supply piping within 6 feet of the appliance K. ELECTRICAL WIRIING J. OIL FILTERAssembly MaximumWire size selections in Table 10 are based upon Table 310-16of the National Electrical Codefor three copper conductors, with insulation rated for 75 degrees Celsius, contained in raceway at 30 degrees Celsius. For other wire insulation temperature ratings and ambient conditions, refer to the National Electrical Codefor the minimum wire sizing requirements Thermostat Anticipator Setting Preferred method of adjustment L. Blower Motor Speed Selection OL6*A072DV5 Heating Speed Set-upsFurnace Motor Current Draw Amps/ / Watts vsHIGH CAPACITY LOW CAPACITY= Recommended heating speed setting Heating Speed Set-ups 2 - Stage OL6*X072DV5Furnace Motor Current Cooling Speed Set-ups OL6**072DV5Draw Amps / Watts vs External Static Pressure in W.CPage TERMINAL DEFINITIONS & FIELD WIRING M. BLOWER CONTROLLER INFORMATION FOR PSC MOTORB. Outputs A. InputsC. Operating Modes Heat Mode DIAGNOSTIC FEATURES PSC TROUBLE SHOOTINGOperating Instructions N. STARTUP PROCEDURESFor Your Safety Read Before Operating i.STOP! Read the safety information aboveTo Turn Off Oil to Appliance 2. Adjustment of Burner CombustionCOMBUSTION HEAD SETTING FOR 2-STAGERIELLO BURNER TURN TO THE RIGHT SIGN + AIR DAMPER ADJUSTMENTTURN TO THE LEFT SIGN 2nd STAGE ADJUSTMENT 1st STAGE ADJUSTMENTNotice Minimum return air temperature is 55F 3. Adjustment Of Heat Input Rate4. Setting Supply Air Temperature Rise 5. Checkout Procedure C. INSPECTION AREAS III. USERS INFORMATION SECTIONcCAUTION DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF cCAUTION DO NOT ATTEMPT TO START THE BURNER WHEND. STARTING THE BURNER E. FILTER CLEANING AND LOCATIONIV. INSTALLERS INSTRUCTIONS TO USER A.GENERAL INSPECTION V. DEALER MAINTENANCESAFETY DURING SERVICING AND INSPECTION B. HEAT EXCHANGER C. HEAT EXCHANGER CLEANING INSTRUCTIONSVacuum Hose Length OL6 8FT Figure 24 Heat Exchanger Clean-OutsD. ELECTRICAL SYSTEM Filter maintenance procedureE. SUPPLY/RETURN AIR BLOWER F. SUPPLY/RETURN AIR FILTERG. EXTENDED APPLIANCE SHUTDOWN Filter replacementON STARTUP 2.Remove the furnace front door Riello Burner Beckett BurnerA. DIAGNOSTICS VII. TROUBLESHOOTINGDiagnostic Features PERSONNEL, AND NOT BY THE FURNACE OWNERB. CAD CELL CHECKOUT PROCEDURE VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page HEATING CUSTOMERSYSTEM Replacement Parts for OL6F*072D Appendix - A Replacement PartsPage Replacement Parts for OL6R*072D Page OL6*A072D48 PSC Wiring Diagram Appendix - B Wiring DiagramsOL6*A072DV5 ECM Wiring Diagram OL6*X072DV5 ECM 2-StageWiring Diagram