Thermo Products OL6FA072D48(B/R) A. Chimney, Type Of, From, Model No, Sides Of, Front, Unit, 6” ‡

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TYPE OF

II. GENERAL INSTRUCTIONS - READ BEFORE START OF INSTALLATION

1.The heating output capacity of the furnace proposed for installation should be based on a heat loss calculation made according to the manuals provided by the Air Conditioning Contractors of America

(ACCA) or the American Society of Heating, Refrigeration and Air Conditioning Engineers, Inc. (ASHRAE).

2.All local codes and/or regulations take precedence over the instructions in this manual and should be followed accordingly. In the absence of local codes, installation must conform with these instructions and regulations of the National Fire Protection Association, and to the provisions of the National Electrical Code (ANSI/NFPA 70-1999 or latest edition).

3.The installed furnace must be level and positioned in a central location with respect to outlet registers. It should be located near the chimney to minimize any horizontal run of flue pipe, which may be required.

4.A furnace installed in a residential garage must be installed so the burner and ignition source are located higher than 18 inches above the floor. The furnace must also be located or protected to avoid physical damage by vehicles.

cWARNING: This furnace is not to be used as a construction heater.

5. Listed below are definitions of "COMBUSTIBLE MATERIAL" and "NON-COMBUSTIBLE MATERIAL."

Combustible Material: is made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that will ignite and burn, whether flame resistant or not.

Non-Combustible Material: is material that is not capable of being ignited and burned. Such materials consist entirely of, or a combination of, steel, iron, brick, tile, concrete, slate, or glass.

Table 1: MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS

TYPE OF

 

FROM

 

MODEL NO.

SIDES OF

FRONT

UNIT

 

FURNACE

 

 

 

 

 

 

 

 

Lowboy

OL6**072D***

0”

6” ‡

 

 

 

 

TOP &

SIDES OF PLENUM

1”

FROM THE

REAR

FLUE/VENT

 

 

 

7”

0” ‡

 

 

The minimum clearances listed in the preceding table are for fire protection. Clearance for servicing the front and rear of the furnace should be at least 24 inches.

NOTE: The OL6 furnace is approved for closet installation. If the furnace is installed in a closet, it requires two openings in the closet door for combustion air, each having a minimum area of 162 sq. inches. This free area intentionally exceeds the recommended minimum free area of 1 square inch per 1000 BTUH of input rate.

A. CHIMNEY:

The furnace must be connected to an adequate chimney or an approved vent in accordance with these instructions. An adequate chimney is one that is sealed and lined with the capability of producing a (-).04" WC flue draft and having the capacity to handle the amount of stack gases that are introduced into it. A chimney with an internal construction of corrosion resistant tile, stainless steel, or some other material that will withstand flue gas temperatures up to 900°F is required.

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Contents OL6RA072D48B/R OL6FA072D48B/ROL6RA072DV5B/R OL6RX072DV5RCONTENTS Configuration FeatureModel Number Digit FuelI. SAFETY SECTION cWARNING AND CAUTIONScCAUTION DO NOT ATTEMPT TO START THE BURNER WHEN 1.Excess oil has accumulatedPage A. CODES AND CLEARANCES a. Combustible materialb. Non-combustiblematerial A. CHIMNEY TYPE OFFROM MODEL NO1. PROPER CHIMNEY SIZE 2. PREVENTION OF CHIMNEY CONDENSING4. PROPER VENT CONNECTOR PIPE/CHIMNEY CONNECTION 3. PROPER CHIMNEY HEIGHT7. TIGHT CLEAN-OUTDOORS AND CONNECTIONS 6. TIGHT JOINTS8. NO INTERCONNECTED CHIMNEY FLUES 9 FLUE PIPE CLEARANCES, SIZING AND TYPEB. VENTING Note Do not use with Direct Vent application ROTATION OF FRONT FLUE ELBOWC. DRAFT REGULATORS D. DUCT WORK/AIR CONDITIONING Airflow Requirements and Sizing of Duct WorkPage The ASHRAE Handbook - Fundamentalsis an excellent source of duct system design principles and pressure drop data. Conversely, for a specified type of fitting, it is also possible to determine the required size or diameter of the component for a specified pressure drop and flow rate 1.HEATING CFM HEAT OUTPUT OF FURNACE BTUH 1.1 X TR TEMPERATURE RISE, F = HEATINGCFME. Air Filters Mounted Internal to Furnace MaximumModel Number Filter TypeF. LIMIT POSITION AND LOCATION G. BURNER INSTALLATION DO NOT CHANGE POSITION OF THE CHAMBERH. BURNER SPECIFICATIONS AND APPLICATIONS OIL NOZZLE CAPACITY CHART+ INSULATOR S = SLEEVE OR N = NONE NOZZLE SIZE2 STAGE FIRING RATES CAPACITYFIRING NOZZLE SIZEMOUNTING THE 2-STAGERIELLO BURNER I. OIL TANK AND PIPING5.A readily accessible, design-certified,manual oil shutoff valve, with a non-displaceablerotor member, shall be installed in the fuel oil supply piping within 6 feet of the appliance J. OIL FILTER K. ELECTRICAL WIRIINGAssembly MaximumWire size selections in Table 10 are based upon Table 310-16of the National Electrical Codefor three copper conductors, with insulation rated for 75 degrees Celsius, contained in raceway at 30 degrees Celsius. For other wire insulation temperature ratings and ambient conditions, refer to the National Electrical Codefor the minimum wire sizing requirements Thermostat Anticipator Setting Preferred method of adjustment L. Blower Motor Speed Selection Heating Speed Set-ups OL6*A072DV5Furnace Motor Current Draw Amps/ / Watts vsLOW CAPACITY HIGH CAPACITY= Recommended heating speed setting Heating Speed Set-ups 2 - Stage OL6*X072DV5Cooling Speed Set-ups OL6**072DV5 Furnace Motor CurrentDraw Amps / Watts vs External Static Pressure in W.CPage M. BLOWER CONTROLLER INFORMATION FOR PSC MOTOR TERMINAL DEFINITIONS & FIELD WIRINGA. Inputs B. OutputsC. Operating Modes Heat Mode PSC TROUBLE SHOOTING DIAGNOSTIC FEATURESN. STARTUP PROCEDURES Operating InstructionsFor Your Safety Read Before Operating i.STOP! Read the safety information above2. Adjustment of Burner Combustion To Turn Off Oil to ApplianceCOMBUSTION HEAD SETTING FOR 2-STAGERIELLO BURNER TURN TO THE LEFT SIGN AIR DAMPER ADJUSTMENTTURN TO THE RIGHT SIGN + 1st STAGE ADJUSTMENT 2nd STAGE ADJUSTMENT3. Adjustment Of Heat Input Rate Notice Minimum return air temperature is 55F4. Setting Supply Air Temperature Rise 5. Checkout Procedure III. USERS INFORMATION SECTION C. INSPECTION AREAScCAUTION DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF cCAUTION DO NOT ATTEMPT TO START THE BURNER WHENE. FILTER CLEANING AND LOCATION D. STARTING THE BURNERIV. INSTALLERS INSTRUCTIONS TO USER SAFETY DURING SERVICING AND INSPECTION V. DEALER MAINTENANCEA.GENERAL INSPECTION C. HEAT EXCHANGER CLEANING INSTRUCTIONS B. HEAT EXCHANGERFigure 24 Heat Exchanger Clean-Outs Vacuum Hose Length OL6 8FTFilter maintenance procedure D. ELECTRICAL SYSTEME. SUPPLY/RETURN AIR BLOWER F. SUPPLY/RETURN AIR FILTERFilter replacement G. EXTENDED APPLIANCE SHUTDOWNON STARTUP 2.Remove the furnace front door Beckett Burner Riello BurnerVII. TROUBLESHOOTING A. DIAGNOSTICSDiagnostic Features PERSONNEL, AND NOT BY THE FURNACE OWNERB. CAD CELL CHECKOUT PROCEDURE VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page SYSTEM CUSTOMERHEATING Appendix - A Replacement Parts Replacement Parts for OL6F*072DPage Replacement Parts for OL6R*072D Page Appendix - B Wiring Diagrams OL6*A072D48 PSC Wiring DiagramOL6*A072DV5 ECM Wiring Diagram OL6*X072DV5 ECM 2-StageWiring Diagram