Thermo Products OL6RA072DV5(B/R) Proper Chimney Size, Prevention Of Chimney Condensing

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Qualified service personnel must perform all installations and services.

The following are common chimney requirements necessary for the furnace to operate correctly:

A masonry chimney serving a Thermo Pride oil fired furnace must comply with local codes and NFPA Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances (NFPA211-1996 or latest edition).

1. PROPER CHIMNEY SIZE:

The inside area of the chimney liner should equal, at minimum, the area of the vent pipe exiting the furnace.

EXAMPLE: π x r2 = Area of Pipe (sq. in.)

r= radius of pipe

π= 3.1417

Flue Pipe Diameter = 6" [Radius of pipe = ½ diameter of pipe = ½ (6 in.) = 3in.]

πx 32 = 28 sq. in.

NOTE: This formula calculates the minimum inside area of the chimney. If more than one appliance vent connector pipe is connected to the chimney, the minimum inside area of the chimney should be equal to the area of the largest vent pipe plus one half the area of any additional vent pipes. If the chimney is too large or condensation has been a problem in the past refer to the NFPA Standard for the Installation of Oil Burning Equipment (NFPA31-1997 or latest edition) Appendix E for proper liner sizing.

2. PREVENTION OF CHIMNEY CONDENSING:

Stack gas may do one of two things as it escapes up the chimney:

A.Remain entirely in a gaseous state if the internal chimney wall temperature is above the dew point

B.Condense water vapor on the chimney walls if they are chilled below the dew point.

Condensing will always occur on chimney walls whose temperatures are below the dew point, but the condensate may evaporate when the walls warm above the dew point. If the chimney wall temperature does not exceed the dew point during the heating cycle of the furnace, the moisture may accumulate in large enough quantities to cause problems such as corrosion of a metal chimney (especially plain steel or galvanized steel), erosion and break up of a tile liner in a masonry chimney and, in severe cases, corrosion of the heat exchanger. Condensate also could enter the home through cracks or joints in the chimney in a worse case situation.

Condensation most likely will not occur at the bottom of the chimney because the stack gas heats the chimney walls as it rises and the bottom will be heated first. This heating of the walls will cause the stack gas temperature to drop, which in turn may reduce the stack gas temperature below dew point, causing condensation to appear on the upper part of the chimney first. This condensation may then run down inside the chimney and drip back as far as the flue pipe and heat exchanger, where corrosion may occur, if not treated.

To prevent condensation, it is necessary that the internal chimney wall temperature always be kept above the dew point. If the chimney is a masonry type, it may have to be fitted with a flue liner, when the temperature loss is too great for the furnace. If the chimney is a metal type, then an "all fuel" chimney must be used, such as a Class "A" triple wall or insulated metal chimney. A liner will act as an insulator and reduce the stack gas temperature loss. Insulation may be added around the liner for further temperature stability. If the chimney is on the home's exterior or passes through a sizable, unheated area of the building, such as a porch, high ceiling attic, etc., and condensing occurs, the chimney must be insulated around its exterior to help the flue hold its temperature. Also, check to see if the chimney is too large for the furnace and other appliances connected to it. If so, reduce to proper size (see Appendix E of NFPA31) by lining. Be sure to use stainless steel liners, such as stainless types 430, 304, or for the toughest corrosion problems, type 316. If the chimney is the correct size for the unit and condensing still

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Contents OL6FA072D48B/R OL6RA072D48B/ROL6RA072DV5B/R OL6RX072DV5RCONTENTS Feature ConfigurationModel Number Digit FuelcWARNING AND CAUTIONS I. SAFETY SECTIONcCAUTION DO NOT ATTEMPT TO START THE BURNER WHEN 1.Excess oil has accumulatedPage a. Combustible material A. CODES AND CLEARANCESb. Non-combustiblematerial TYPE OF A. CHIMNEYFROM MODEL NO2. PREVENTION OF CHIMNEY CONDENSING 1. PROPER CHIMNEY SIZE3. PROPER CHIMNEY HEIGHT 4. PROPER VENT CONNECTOR PIPE/CHIMNEY CONNECTION6. TIGHT JOINTS 7. TIGHT CLEAN-OUTDOORS AND CONNECTIONS8. NO INTERCONNECTED CHIMNEY FLUES 9 FLUE PIPE CLEARANCES, SIZING AND TYPEB. VENTING ROTATION OF FRONT FLUE ELBOW C. DRAFT REGULATORSNote Do not use with Direct Vent application Airflow Requirements and Sizing of Duct Work D. DUCT WORK/AIR CONDITIONINGPage The ASHRAE Handbook - Fundamentalsis an excellent source of duct system design principles and pressure drop data. Conversely, for a specified type of fitting, it is also possible to determine the required size or diameter of the component for a specified pressure drop and flow rate 1.1 X TR TEMPERATURE RISE, F = HEATINGCFM 1.HEATING CFM HEAT OUTPUT OF FURNACE BTUHMaximum E. Air Filters Mounted Internal to FurnaceModel Number Filter TypeF. LIMIT POSITION AND LOCATION DO NOT CHANGE POSITION OF THE CHAMBER G. BURNER INSTALLATIONOIL NOZZLE CAPACITY CHART H. BURNER SPECIFICATIONS AND APPLICATIONS+ INSULATOR S = SLEEVE OR N = NONE NOZZLE SIZECAPACITY 2 STAGE FIRING RATESFIRING NOZZLE SIZEI. OIL TANK AND PIPING MOUNTING THE 2-STAGERIELLO BURNER5.A readily accessible, design-certified,manual oil shutoff valve, with a non-displaceablerotor member, shall be installed in the fuel oil supply piping within 6 feet of the appliance K. ELECTRICAL WIRIING J. OIL FILTERAssembly MaximumWire size selections in Table 10 are based upon Table 310-16of the National Electrical Codefor three copper conductors, with insulation rated for 75 degrees Celsius, contained in raceway at 30 degrees Celsius. For other wire insulation temperature ratings and ambient conditions, refer to the National Electrical Codefor the minimum wire sizing requirements Thermostat Anticipator Setting Preferred method of adjustment L. Blower Motor Speed Selection OL6*A072DV5 Heating Speed Set-upsFurnace Motor Current Draw Amps/ / Watts vsHIGH CAPACITY LOW CAPACITY= Recommended heating speed setting Heating Speed Set-ups 2 - Stage OL6*X072DV5Furnace Motor Current Cooling Speed Set-ups OL6**072DV5Draw Amps / Watts vs External Static Pressure in W.CPage TERMINAL DEFINITIONS & FIELD WIRING M. BLOWER CONTROLLER INFORMATION FOR PSC MOTORB. Outputs A. InputsC. Operating Modes Heat Mode DIAGNOSTIC FEATURES PSC TROUBLE SHOOTINGOperating Instructions N. STARTUP PROCEDURESFor Your Safety Read Before Operating i.STOP! Read the safety information aboveTo Turn Off Oil to Appliance 2. Adjustment of Burner CombustionCOMBUSTION HEAD SETTING FOR 2-STAGERIELLO BURNER AIR DAMPER ADJUSTMENT TURN TO THE RIGHT SIGN +TURN TO THE LEFT SIGN 2nd STAGE ADJUSTMENT 1st STAGE ADJUSTMENTNotice Minimum return air temperature is 55F 3. Adjustment Of Heat Input Rate4. Setting Supply Air Temperature Rise 5. Checkout Procedure C. INSPECTION AREAS III. USERS INFORMATION SECTIONcCAUTION DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF cCAUTION DO NOT ATTEMPT TO START THE BURNER WHEND. STARTING THE BURNER E. FILTER CLEANING AND LOCATIONIV. INSTALLERS INSTRUCTIONS TO USER V. DEALER MAINTENANCE A.GENERAL INSPECTIONSAFETY DURING SERVICING AND INSPECTION B. HEAT EXCHANGER C. HEAT EXCHANGER CLEANING INSTRUCTIONSVacuum Hose Length OL6 8FT Figure 24 Heat Exchanger Clean-OutsD. ELECTRICAL SYSTEM Filter maintenance procedureE. SUPPLY/RETURN AIR BLOWER F. SUPPLY/RETURN AIR FILTERG. EXTENDED APPLIANCE SHUTDOWN Filter replacementON STARTUP 2.Remove the furnace front door Riello Burner Beckett BurnerA. DIAGNOSTICS VII. TROUBLESHOOTINGDiagnostic Features PERSONNEL, AND NOT BY THE FURNACE OWNERB. CAD CELL CHECKOUT PROCEDURE VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page CUSTOMER HEATINGSYSTEM Replacement Parts for OL6F*072D Appendix - A Replacement PartsPage Replacement Parts for OL6R*072D Page OL6*A072D48 PSC Wiring Diagram Appendix - B Wiring DiagramsOL6*A072DV5 ECM Wiring Diagram OL6*X072DV5 ECM 2-StageWiring Diagram