Thermo Products OL6FA072D48(B/R), OL6FA072DV5(B/R) V. Dealer Maintenance, A.General Inspection

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V. DEALER MAINTENANCE:

V. DEALER MAINTENANCE:

SAFETY DURING SERVICING AND INSPECTION

SAFETY DURING SERVICING AND INSPECTIONA.GENERAL INSPECTION:Manual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background: Personal injury or property damage could result from repair or service of this appliance by anyone other than a qualified heating contractor. The user may only perform the activities described in the Homeowner/User Routine Maintenance section of this manual.

Manual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background: To avoid injury from moving parts, or electrical shock, shut off the power to the appliance before removing blower compartment door and servicing this appliance.

Manual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background : When servicing controls, label all wires prior to disconnecting. Reconnect any removed wires correctly. Wiring errors can cause improper and dangerous operation. Dangerous operation can result in injury or damage.

IMPORTANT: Verify the proper operation of this appliance after any servicing is performed.

A qualified heating contractor should perform the following maintenance procedures at the beginning of each heating season. Correct any deficiencies at once.

A.GENERAL INSPECTION:

cWARNING: Shut off oil and disconnect power before continuing with this inspection.

1.Vent terminal - Visually inspect the terminal for restrictions, loose or missing fasteners, external damage, and carbon build-up. Clean the vent terminal and the screen(s) covering any opening in the terminal. Repair any minor damage. If necessary, replace a severely damaged or degraded vent terminal.

2.Burner – Visually check the burner, and below the burner, for indications of oil leaks. Correct any, if found. Remove the burner and measure the ignition electrode gap. It should be set to 5/32 inch. Adjust it, if necessary. Clean any accumulation of dust, dirt, or debris from the air shutter or air band openings. If necessary, clean housing and blower wheel with a damp cloth. Use a vacuum to remove any lint or dust from motor assembly. Add a few drops of non-detergent oil to each of the motor lubrication holes.

3.Combustion Chamber - Inspect the liner for deterioration, oil and carbon build-up. If the accumulation of oil or carbon is significant, this is a strong indicator that the burner is out of adjustment. Inspect the burner nozzle for partial blockage and excessive wear. Replace it, if required. Check and adjust oil pump pressure, if needed. Refer to Initial Heating System Adjustments section of this manual.

Note: Care must be given to ensure no damage occurs to the chamber insert. (Refer to Figure 12)

4.Heat Exchanger – Visually inspect the heat exchanger for excessive carbon (soot) build-up. Refer to the Heat Exchanger section of the manual.

5.Oil Filter – Replace the supply line oil filter cartridge with a new filter of the same type and rating. Clean the body of, or mounting plate for, the oil filter.

6.Labels and Markings - Clean all appliance labels, markings, and instruction plates, as necessary, and verify that all are still legible. Any illegible or missing markings must be replaced. Replacements can be obtained by contacting Thermo Products.

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Contents OL6RA072DV5B/R OL6RA072D48B/ROL6FA072D48B/R OL6RX072DV5RCONTENTS Model Number Digit ConfigurationFeature FuelcCAUTION DO NOT ATTEMPT TO START THE BURNER WHEN I. SAFETY SECTIONcWARNING AND CAUTIONS 1.Excess oil has accumulatedPage A. CODES AND CLEARANCES a. Combustible materialb. Non-combustiblematerial FROM A. CHIMNEYTYPE OF MODEL NO1. PROPER CHIMNEY SIZE 2. PREVENTION OF CHIMNEY CONDENSING4. PROPER VENT CONNECTOR PIPE/CHIMNEY CONNECTION 3. PROPER CHIMNEY HEIGHT8. NO INTERCONNECTED CHIMNEY FLUES 7. TIGHT CLEAN-OUTDOORS AND CONNECTIONS6. TIGHT JOINTS 9 FLUE PIPE CLEARANCES, SIZING AND TYPEB. VENTING Note Do not use with Direct Vent application ROTATION OF FRONT FLUE ELBOWC. DRAFT REGULATORS D. DUCT WORK/AIR CONDITIONING Airflow Requirements and Sizing of Duct WorkPage The ASHRAE Handbook - Fundamentalsis an excellent source of duct system design principles and pressure drop data. Conversely, for a specified type of fitting, it is also possible to determine the required size or diameter of the component for a specified pressure drop and flow rate 1.HEATING CFM HEAT OUTPUT OF FURNACE BTUH 1.1 X TR TEMPERATURE RISE, F = HEATINGCFMModel Number E. Air Filters Mounted Internal to FurnaceMaximum Filter TypeF. LIMIT POSITION AND LOCATION G. BURNER INSTALLATION DO NOT CHANGE POSITION OF THE CHAMBER+ INSULATOR S = SLEEVE OR N = NONE H. BURNER SPECIFICATIONS AND APPLICATIONSOIL NOZZLE CAPACITY CHART NOZZLE SIZEFIRING 2 STAGE FIRING RATESCAPACITY NOZZLE SIZEMOUNTING THE 2-STAGERIELLO BURNER I. OIL TANK AND PIPING5.A readily accessible, design-certified,manual oil shutoff valve, with a non-displaceablerotor member, shall be installed in the fuel oil supply piping within 6 feet of the appliance Assembly J. OIL FILTERK. ELECTRICAL WIRIING MaximumWire size selections in Table 10 are based upon Table 310-16of the National Electrical Codefor three copper conductors, with insulation rated for 75 degrees Celsius, contained in raceway at 30 degrees Celsius. For other wire insulation temperature ratings and ambient conditions, refer to the National Electrical Codefor the minimum wire sizing requirements Thermostat Anticipator Setting Preferred method of adjustment L. Blower Motor Speed Selection Furnace Motor Current Heating Speed Set-upsOL6*A072DV5 Draw Amps/ / Watts vs= Recommended heating speed setting LOW CAPACITYHIGH CAPACITY Heating Speed Set-ups 2 - Stage OL6*X072DV5Draw Amps / Watts vs Cooling Speed Set-ups OL6**072DV5Furnace Motor Current External Static Pressure in W.CPage M. BLOWER CONTROLLER INFORMATION FOR PSC MOTOR TERMINAL DEFINITIONS & FIELD WIRINGA. Inputs B. OutputsC. Operating Modes Heat Mode PSC TROUBLE SHOOTING DIAGNOSTIC FEATURESFor Your Safety Read Before Operating N. STARTUP PROCEDURESOperating Instructions i.STOP! Read the safety information above2. Adjustment of Burner Combustion To Turn Off Oil to ApplianceCOMBUSTION HEAD SETTING FOR 2-STAGERIELLO BURNER TURN TO THE LEFT SIGN AIR DAMPER ADJUSTMENTTURN TO THE RIGHT SIGN + 1st STAGE ADJUSTMENT 2nd STAGE ADJUSTMENT3. Adjustment Of Heat Input Rate Notice Minimum return air temperature is 55F4. Setting Supply Air Temperature Rise 5. Checkout Procedure cCAUTION DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF III. USERS INFORMATION SECTIONC. INSPECTION AREAS cCAUTION DO NOT ATTEMPT TO START THE BURNER WHENE. FILTER CLEANING AND LOCATION D. STARTING THE BURNERIV. INSTALLERS INSTRUCTIONS TO USER SAFETY DURING SERVICING AND INSPECTION V. DEALER MAINTENANCEA.GENERAL INSPECTION C. HEAT EXCHANGER CLEANING INSTRUCTIONS B. HEAT EXCHANGERFigure 24 Heat Exchanger Clean-Outs Vacuum Hose Length OL6 8FTE. SUPPLY/RETURN AIR BLOWER Filter maintenance procedureD. ELECTRICAL SYSTEM F. SUPPLY/RETURN AIR FILTERFilter replacement G. EXTENDED APPLIANCE SHUTDOWNON STARTUP 2.Remove the furnace front door Beckett Burner Riello BurnerDiagnostic Features VII. TROUBLESHOOTINGA. DIAGNOSTICS PERSONNEL, AND NOT BY THE FURNACE OWNERB. CAD CELL CHECKOUT PROCEDURE VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page SYSTEM CUSTOMERHEATING Appendix - A Replacement Parts Replacement Parts for OL6F*072DPage Replacement Parts for OL6R*072D Page Appendix - B Wiring Diagrams OL6*A072D48 PSC Wiring DiagramOL6*A072DV5 ECM Wiring Diagram OL6*X072DV5 ECM 2-StageWiring Diagram