Thermo Products OL6FX072DV5(R) MOUNTING THE 2-STAGERIELLO BURNER, I. Oil Tank And Piping

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MOUNTING THE 2-STAGE RIELLO BURNER:

MOUNTING THE 2-STAGE RIELLO BURNER:

It is necessary that the insulation gasket be placed between the mounting plate and the burner flange. The insulating gasket has six holes, which, if necessary, can be modified as shown. (see figure 14-1)

Figure 14-1: Burner gasket and mounting

Figure 14-2: Burner fixing and hinge assembly

Verify that the installed burner is lightly leaned towards the button. (See figure 14-1) The burner is designed to allow entry of the flexible oil-lines on either side of the burner.

I. OIL TANK AND PIPING:

I. OIL TANK AND PIPING:Manual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual backgroundManual background: All local codes and ordinances take precedence with regard to selection and installation of oil storage tank and oil supply (and return) lines. In the absence of local codes, all tanks and lines must be selected and installed according to the instructions in this manual and the Standard for the Installation of Oil-Burning Equipment, NFPA 31-1997, or the latest edition.

1.The use of black steel pipe and malleable iron fittings is recommended for all fuel oil service lines. Never use galvanized steel piping or fittings for any fuel oil lines.

2.Where practical, provide rigid supports for the piping.

3.If the piping size in a run must be reduced, use reducing couplings only. Avoid the use of reducing bushings.

4.Remove all pipe thread burrs and inspect the pipe for dirt or other foreign material prior to connecting. If present, remove any deposits in the piping and discard any excessively corroded piping.

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Contents OL6RX072DV5R OL6RA072D48B/ROL6FA072D48B/R OL6RA072DV5B/RCONTENTS Fuel ConfigurationFeature Model Number Digit1.Excess oil has accumulated I. SAFETY SECTIONcWARNING AND CAUTIONS cCAUTION DO NOT ATTEMPT TO START THE BURNER WHENPage a. Combustible material A. CODES AND CLEARANCESb. Non-combustiblematerial MODEL NO A. CHIMNEYTYPE OF FROM2. PREVENTION OF CHIMNEY CONDENSING 1. PROPER CHIMNEY SIZE3. PROPER CHIMNEY HEIGHT 4. PROPER VENT CONNECTOR PIPE/CHIMNEY CONNECTION9 FLUE PIPE CLEARANCES, SIZING AND TYPE 7. TIGHT CLEAN-OUTDOORS AND CONNECTIONS6. TIGHT JOINTS 8. NO INTERCONNECTED CHIMNEY FLUESB. VENTING Note Do not use with Direct Vent application ROTATION OF FRONT FLUE ELBOWC. DRAFT REGULATORS Airflow Requirements and Sizing of Duct Work D. DUCT WORK/AIR CONDITIONINGPage The ASHRAE Handbook - Fundamentalsis an excellent source of duct system design principles and pressure drop data. Conversely, for a specified type of fitting, it is also possible to determine the required size or diameter of the component for a specified pressure drop and flow rate 1.1 X TR TEMPERATURE RISE, F = HEATINGCFM 1.HEATING CFM HEAT OUTPUT OF FURNACE BTUHFilter Type E. Air Filters Mounted Internal to FurnaceMaximum Model NumberF. LIMIT POSITION AND LOCATION DO NOT CHANGE POSITION OF THE CHAMBER G. BURNER INSTALLATIONNOZZLE SIZE H. BURNER SPECIFICATIONS AND APPLICATIONSOIL NOZZLE CAPACITY CHART + INSULATOR S = SLEEVE OR N = NONENOZZLE SIZE 2 STAGE FIRING RATESCAPACITY FIRINGI. OIL TANK AND PIPING MOUNTING THE 2-STAGERIELLO BURNER5.A readily accessible, design-certified,manual oil shutoff valve, with a non-displaceablerotor member, shall be installed in the fuel oil supply piping within 6 feet of the appliance Maximum J. OIL FILTERK. ELECTRICAL WIRIING AssemblyWire size selections in Table 10 are based upon Table 310-16of the National Electrical Codefor three copper conductors, with insulation rated for 75 degrees Celsius, contained in raceway at 30 degrees Celsius. For other wire insulation temperature ratings and ambient conditions, refer to the National Electrical Codefor the minimum wire sizing requirements Thermostat Anticipator Setting Preferred method of adjustment L. Blower Motor Speed Selection Draw Amps/ / Watts vs Heating Speed Set-upsOL6*A072DV5 Furnace Motor CurrentHeating Speed Set-ups 2 - Stage OL6*X072DV5 LOW CAPACITYHIGH CAPACITY = Recommended heating speed settingExternal Static Pressure in W.C Cooling Speed Set-ups OL6**072DV5Furnace Motor Current Draw Amps / Watts vsPage TERMINAL DEFINITIONS & FIELD WIRING M. BLOWER CONTROLLER INFORMATION FOR PSC MOTORB. Outputs A. InputsC. Operating Modes Heat Mode DIAGNOSTIC FEATURES PSC TROUBLE SHOOTINGi.STOP! Read the safety information above N. STARTUP PROCEDURESOperating Instructions For Your Safety Read Before OperatingTo Turn Off Oil to Appliance 2. Adjustment of Burner CombustionCOMBUSTION HEAD SETTING FOR 2-STAGERIELLO BURNER TURN TO THE LEFT SIGN AIR DAMPER ADJUSTMENTTURN TO THE RIGHT SIGN + 2nd STAGE ADJUSTMENT 1st STAGE ADJUSTMENTNotice Minimum return air temperature is 55F 3. Adjustment Of Heat Input Rate4. Setting Supply Air Temperature Rise 5. Checkout Procedure cCAUTION DO NOT ATTEMPT TO START THE BURNER WHEN III. USERS INFORMATION SECTIONC. INSPECTION AREAS cCAUTION DO NOT ATTEMPT TO MAKE REPAIRS YOURSELFD. STARTING THE BURNER E. FILTER CLEANING AND LOCATIONIV. INSTALLERS INSTRUCTIONS TO USER SAFETY DURING SERVICING AND INSPECTION V. DEALER MAINTENANCEA.GENERAL INSPECTION B. HEAT EXCHANGER C. HEAT EXCHANGER CLEANING INSTRUCTIONSVacuum Hose Length OL6 8FT Figure 24 Heat Exchanger Clean-OutsF. SUPPLY/RETURN AIR FILTER Filter maintenance procedureD. ELECTRICAL SYSTEM E. SUPPLY/RETURN AIR BLOWERG. EXTENDED APPLIANCE SHUTDOWN Filter replacementON STARTUP 2.Remove the furnace front door Riello Burner Beckett BurnerPERSONNEL, AND NOT BY THE FURNACE OWNER VII. TROUBLESHOOTINGA. DIAGNOSTICS Diagnostic FeaturesB. CAD CELL CHECKOUT PROCEDURE VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page SYSTEM CUSTOMERHEATING Replacement Parts for OL6F*072D Appendix - A Replacement PartsPage Replacement Parts for OL6R*072D Page OL6*A072D48 PSC Wiring Diagram Appendix - B Wiring DiagramsOL6*A072DV5 ECM Wiring Diagram OL6*X072DV5 ECM 2-StageWiring Diagram