Omega Vehicle Security FPU5-MT-110 Technical Details, Theory of Operation, Design Considerations

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8

Technical Details

 

 

 

8.1 Theory of Operation

The pump motor consists of an electric motor and a pulley assembly controlled by a microprocessor and circuit board. Driven by ac power, the motor produces a torque which drives the pulley assembly. The pulley assembly reduces the motor output speed and drives the pump. All of the pump motor’s functions are regulated by the microprocessor and circuit board. You enter information to the motor via a membrane keypad.

8.2 Design Considerations

Customers commonly desire a pump motor that they can calibrate to obtain accurate flow rates with a wide variety of tubing materials, sizes, and durometers. They also want the ability to pump fluid from more than one source container at the same time. In addition, they may need the freedom to pump fluid in opposing directions at the same time. Customers also desire a variety of ways by which to pump their fluid. Above all, they want to carry out all these processes with a user-friendly piece of equipment.

8.3 Design Solution

The peristaltic pump motor satisfies today’s diverse customer needs. Its sophisticated software allows customers to calibrate the motor for use with a wide range of tubing materials, sizes, and durometers, to obtain accurate flow rates. It can accept two stacked pumps with fluid flowing in the same direction in both pumps, or one pump on each side with fluid flowing in opposite direction in the pumps. The pump motor is equipped with user friendly software and four modes of pumping: RPM, FLOW RATE, TIME, and TOTAL VOLUME.

8.4 Maintenance

There is no need for any preventive maintenance work. There are no user serviceable parts inside the peristaltic pump motor. All bearings are pre-sealed and rated for long life. Do not open the unit, or the warranty will be voided.

The fuse may be replaced from the outside of the unit. Refer to figure 1.2 for the location. Simply press down on the plastic fuse holder door, and slide it open. The fuse used by the pump motor is closest to the case. The spare fuse is located under the word “Press”. Make sure Power is off and the line cord unplugged when changing the fuse.

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Contents User’s Guide Servicing North America Unpacking Instructions Table of Peristaltic Pump Motor Peristaltic Pump Motor Chapter Specifications Spare Parts and Accessories 10-1Peristaltic Pump Motor RPM IndexIndex III Description FeaturesIntroduction Introduction Description Function Parts of the Pump MotorFront View Front ViewLeft Side View Left Side ViewRight Side View Right Side ViewMembrane Keypad Detail Membrane Keypad and DisplayFlow Rate key Membrane Keypad Details cont’dRear View Rear ViewUP and Down Arrow Keys Scrolling Limits Language Button Rear View cont’dParts of the Pump Motor Introduction Pump Motor Mounting Configurations Number of Pumps onGetting Started Attaching the PumpRefer to Figures 3-1 through Attaching a Single Pump Directly to the MotorPlacing the Second Pump on Top of the First Pump Stacking Two Pumps on One Side of the MotorLoading the Tubing Selecting TubingTubing Life See .2 to set the pumping direction Getting Started Introduction to the Two Display Modes Turning on the PowerUsing the ON/OFF Switch Stopped Display ModeStopped vs. Running Display Modes Running Display ModeDisplaying Pump Messages in Five Different Languages Stopped Display ModeOperating the Pump Motor Régler LA QTÉ English French Spanish German ItalianDefining the Direction of Pumping Left Pump Right Pump Selecting the Tubing Inner DiameterTube Inner Diameters English Metric Calibrating the Tubing Priming the TubingOperating the Pump Motor in the Stopped Display Mode Tips for Optimum Calibration Accuracy Preparing for Pumping in a Specific Mode Measuring the Temperature of a FluidTotal Volume Pumping in the RPM Mode Running Display ModeRPM Mode Shows the range of the RPM numbers you can work with RPM Mode Cont’d Pumping in the Flow Rate Mode Flow Rate ModeShows the ranges allowed for the various tubing sizes Flow Rate Ranges cont’d Display Xxx mL/min Flow Rate Mode Flow Rate Mode Pumping in the Time Mode Time ModeTime Range Display Xxxxxx Time Mode Time Mode Block Diagram Pumping in the Total Volume Mode Total Volume ModeTotal Volume Range Pumping in the Total Volume ModeOperating the Pump Motor in the Running Display Mode Total Volume Mode Cont’d Auxiliary Out Remote Monitor Preventing Tubing from Moving During Pump OperationOther Pumping Options Auxiliary In Remote Start/Stop 500Ω LEDSolution Troubleshooting GuideDisplay Error Messages Error Message ProblemRunning Display Mode and try to select the command again Error MessageLocked Rotor? Overcurrent Press the Total Volume key Short Circuit? Error Message Stopped Display Mode and refer to Section Other Pumping ProblemsProblem Solution Another pump, if necessary Troubleshooting Guide Theory of Operation Design SolutionMaintenance Technical DetailsTechnical Details Calibration Accuracy SpecificationsSpeed Average Flow RatesMotor Tubing MaterialsAverage Tubing Life ⁄32 300 ⁄16 250 100 ML Per Revolution Specifications Part Number Description Spare Parts and AccessoriesAccessories Spare PartsAccessories cont’d Peristatic Pump 10-4 WARRANTY/DISCLAIMER