Lennox International Inc installation instructions General, Heat Pumps, Table of Contents

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E2011 Lennox Industries Inc.

Dallas, Texas, USA

RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities having jurisdiction before installation.

NOTICE TO INSTALLER

UNIT PLACEMENT

It is critical for proper unit operation to place outdoor unit on an elevated surface as described in Unit Placement section on page 7.

DEFROST OPERATION

It is critical for proper defrost operation to set the defrost termination pins (E46) on the heat pump control prior to starting system. See Defrost System section on page 32 for further details.

BRAZING LINE SET TO SERVICE VALVES

It is imperative to follow the brazing technique illustrated starting on page 13 to avoid damaging the service valve’s internal seals.

NOTICE

A thermostat is not included and must be ordered separately.

DThe Lennox icomfort Touch® thermostat must be used in communicating application

DIn non−icomfortt applications, the Lennox ComfortSense® 7000 thermostat may be used, as well as other non−communicating thermostats.

In all cases, setup is critical to ensure proper system operation.

Field wiring examples for non−icomforttapplications begin on page 25.

See the icomfort Touch® thermostat Quick Start Guide for communicating and partial communicating field wiring connections.

INSTALLATION

INSTRUCTIONS

Dave Lennox Signature® Collection XP17 System

HEAT PUMPS

506586−01

06/11Litho U.S.A. Supersedes 05/11

TABLE OF CONTENTS

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Model Number Identification . . . . . . . . . . . . . . . . . . . . 2 Typical Unit Parts Arrangement . . . . . . . . . . . . . . . . . 3 Shipping and Packing List . . . . . . . . . . . . . . . . . . . . . . 4 Using Manifold Gauge Set . . . . . . . . . . . . . . . . . . . . . . 4 Operating Service Valves . . . . . . . . . . . . . . . . . . . . . . . 4 Recovering Refrigerant from Existing System . . . . . 6 Unit Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Removing and Installing Panels . . . . . . . . . . . . . . . . . 9 New or Replacement Line Set . . . . . . . . . . . . . . . . . . . 11 Flushing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Brazing Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Flushing Line Set and Indoor Coil . . . . . . . . . . . . . . . . 16 Installing Indoor Expansion Valve . . . . . . . . . . . . . . . . 17 Leak Test Line Set and Indoor Coil . . . . . . . . . . . . . . . 18 Evacuating Line Set and Indoor Coil . . . . . . . . . . . . . 18 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Heat Pump Control (A175) Jumpers and Terminals 23 Field Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Servicing Unit Delivered Void of Charge . . . . . . . . . . 27 Unit Start−Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 System Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Air Handler / Coil Matchups and Targeted Subcooling Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Operating and Temperature Pressures . . . . . . . . . . . 31 System Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Defrost System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 System Status, Fault and Lockout LED Codes . . . . . 40 Field Configuration and Testing . . . . . . . . . . . . . . . . . . 45 Maintenance (Dealer and Homeowner) . . . . . . . . . . . 51 SunSource® Home Energy System . . . . . . . . . . . . . . 53 Start Up and Performance Checklist . . . . . . . . . . . . . 54

General

This outdoor unit is designed for use with HFC−410A refrigerant only. This unit must be installed with an approved indoor air handler or coil. See the Lennox XP17 Engineering Handbook for approved indoor component matchups.

06/11

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506586−01

*2P0611*

*P506586-01*

 

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Contents General Table of ContentsHeat Pumps Side View Access View Unit Dimensions −− Inches mmModel Number Identification Base with Elongated LegsControl BOX Typical Unit Parts ArrangementOperating Service Valves Using Manifold Gauge SetShipping and Packing List Operating Ball Type Service Valve Operating Angle Type Service ValveTo Access Service Port Reinstall Stem Cap1DISCONNECT Power Recovering Refrigerant from Existing SystemRecovering Refrigerant 2CONNECT Manifold Gauge SETUnit Placement Placement, Slab Mounting and Stabilizing Unit Detail a Outside Unit PlacementStabilizing Unit on Uneven Surfaces Removing and Installing PanelsRoof Mounting Louvered Panel Removal Louvered Panel InstallationDetail C Detail D Detail aRefrigerant Line SET New or Replacement Line SetRefrigerant Line SET Alling Horizontal Runs Refrigerant Line SET From Vertical to HorizontalBrazing Connections 2CAP and Core Removal 1PIPING Panel Removal and Preparing Line SETFlow Nitrogen Wrap Service ValvesBraze Line SET 7PREPARATION for Next StepFlushing Line Set and Indoor Coil Flushing Line Set and Indoor CoilIndoor Expansion Valve Installation Installing Indoor Expansion ValveSensing Bulb Installation Equalizer Line InstallationLeak Test Leak Test Line Set and Indoor CoilS S S S Evacuating Line Set and Indoor Coil2INSTALL Thermostat Size Circuit and Install DisconnectElectrical 24VAC TransformerRoute Control Wires Ting 3A. Route Control Wires Ting4ROUTE High Voltage and Ground Wires Typical XP17 Wiring Heat Pump Control AGE Heat Pump Control A175 Jumpers and TerminalsHeat Pump Control A175 Jumper and Terminal Descriptions Flat metal jumper Field Control WiringFurnace Control Servicing Units Delivered Void of Charge Connections for Testing and ChargingUnit Start−Up System RefrigerantHeating Mode Indoor Airflow Check Cooling Mode Indoor Airflow CheckAdding or Removing Refrigerant Airflowindoor CoilSubcooling Charging Method Using HFC−410A Weigh In MethodAir Handler / Coil Match ups and Targeted Subcooling Values Psig Operating and Temperature PressuresDefrost System System OperationsUnit Sensors Resistor Location Sensor Temperature / Resistance RangeYES Defrost Calibration Sequence of OperationsS S Test Pin E33 FunctionsOr below Low Pressure S87 Switch OperationHigh Pressure Switch S4 Sequence of Operation Input Fault or Miswire Degrees Resistance Fahrenheit 136.3 2680 DS11 and DS14 ATUS, Fault Lockout LED Codes System Status, Fault and Lockout LED CodesResetting Fault and Lockout LED Codes DS15 and DS13 Ault Lockout LED CodesModerate Device Alert Status225ºF 107ºC Lockout Vice removed or Clears after Troubleshooting Field Configuration and TestingFAN Motor B4 Test Procedure FAN Motor Control A177 OPERATION,Fan Motor Control Stage LED Indicator Codes Fan Motor Control Error/Fault LED CodesFan Motor Control RPM, LED Code and DC Voltage Output Fan Motor Control Flash and Pause DurationsTOP Grille Adjustment TOP Grille or FAN Motor Mount Adjustment for FAN ClearanceFAN Motor Position Adjustment Demand BeginsFAN Motor Control A177 PULSE−WIDTH Modulation PWM Testing for External Power to Fan Motor Control Start StripTerminal FinishSnow Guard Top Cover MaintenanceHomeowner SunSource Home Energy System Cooling Mode XP17 Start−Up and Performance ChecklistHeating Mode START−UP Checks