Lennox International Inc Dave Lennox Signature Collection XP17 System HEAT PUMPS, 506586-01

Page 17

Installing Indoor Expansion Valve

This outdoor unit is designed for use in systems that use check expansion valve metering device. See the Lennox XP17 Engineering Handbook for approved check expansion valve kit match−ups and application information. The check expansion valve unit can be installed internal or external to the indoor coil. In applications where an uncased coil is being installed in a field−provided plenum, install the check expansion valve in a manner that will provide access for field servicing of the check expansion valve. Refer to below illustration for reference during installation of check expansion valve unit.

INDOOR EXPANSION VALVE INSTALLATION

TWO PIECE

 

(Uncased Coil Shown)

PATCH PLATE

 

(UNCASED

 

 

 

STUB

 

COIL ONLY)

LIQUID LINE

 

END

CHECK

 

 

ORIFICE

 

 

 

 

 

EXPANSION

 

 

HOUSING

 

DISTRIBUTOR

 

 

VALVE

 

 

 

 

TUBES

 

 

 

 

TEFLON®

 

 

 

 

 

 

 

 

 

 

RING

 

 

 

 

TEFLON®

 

 

 

 

RING

SENSING

 

 

 

 

LINE

 

 

 

 

 

DISTRIBUTOR

 

EQUALIZER

 

ASSEMBLY

 

 

LINE

 

 

 

 

 

 

LIQUID LINE

ARemove the field−provided fitting that temporary reconnected the liquid line to the indoor unit’s distributor assembly.

BInstall one of the provided Teflon® rings around the stubbed end of the check expansion valve and lightly

lubricate the connector threads and expose surface of the Teflon® ring with refrigerant oil.

CAttach the stubbed end of the check expansion valve to the liquid line orifice housing. Finger tighten and use an appropriately sized wrench to turn an additional 1/2 turn clockwise as illustrated in the figure above, or 20 ft−lb.

DPlace the remaining Teflon® washer around the other end of the check expansion valve. Lightly lubricate connector threads and expose surface of the Teflon® ring with refrigerant oil.

EAttach the liquid line assembly to the check expansion valve. Finger tighten and use an appropriately sized wrench to turn an additional 1/2 turn clockwise as illustrated in the figure above or 20 ft−lb.

1/2 Turn

11 12

1

10

 

2

9

 

43

8 7

6

5

ASSEMBLY WITH

BRASS NUT

SENSING BULB INSTALLATION

MALE EQUALIZER LINE

VAPOR

FITTING (SEE

LINE

EQUALIZER LINE

 

INSTALLATION FOR

LIQUID LINE

FURTHER DETAILS)

 

Sensing bulb insulation is required if mounted external to the coil casing. sensing bulb installation for bulb positioning.

AAttach the vapor line sensing bulb in the proper orientation as illustrated to the right using the clamp and screws provided.

NOTE

and check expansion bulb before insulating the sensing bulb once installed.

BConnect the equalizer line from the check expansion valve to the equalizer vapor port on the vapor line. Finger tighten the flare nut plus 1/8 turn (7 ft−lbs) as illustrated below.

 

1/8 Turn

 

11 12

1

10

 

2

9

 

 

43

8

7

6

5

EQUALIZER LINE INSTALLATION

ARemove and discard either the flare seal cap or flare nut with copper flare seal bonnet from the equalizer line port on the vapor line as illustrated in the figure to the right.

BRemove and discard either the flare seal cap or flare nut with copper flare seal bonnet from the equalizer line port on the vapor line as illustrated in the figure to the right.

VAPOR LINE

ON LINES SMALLER THAN

7/8", MOUNT SENSING

 

BULB AT EITHER THE 3 OR

 

9 O’CLOCK POSITION.

 

12

BULB

BULB

FLARE SEAL CAP

OR

FLARE NUT

VAPOR LINE

 

 

 

 

 

ON 7/8" AND LARGER LINES,

 

 

MOUNT SENSING BULB AT

COPPER FLARE

 

EITHER THE 4 OR 8 O’CLOCK

SEAL BONNET

12

POSITION. NEVER MOUNT ON

 

BOTTOM OF LINE.

MALE BRASS EQUALIZER

BULB

BULB

LINE FITTING

 

 

 

VAPOR LINE

NOTE OM OF LINE.

Figure 12. Installing Indoor Expansion Valve

Page 17

XP17 SERIES

Image 17
Contents Heat Pumps Table of ContentsGeneral Side View Access View Unit Dimensions −− Inches mmModel Number Identification Base with Elongated LegsControl BOX Typical Unit Parts ArrangementShipping and Packing List Using Manifold Gauge SetOperating Service Valves Operating Ball Type Service Valve Operating Angle Type Service ValveTo Access Service Port Reinstall Stem Cap1DISCONNECT Power Recovering Refrigerant from Existing SystemRecovering Refrigerant 2CONNECT Manifold Gauge SETUnit Placement Placement, Slab Mounting and Stabilizing Unit Detail a Outside Unit PlacementRoof Mounting Removing and Installing PanelsStabilizing Unit on Uneven Surfaces Louvered Panel Removal Louvered Panel InstallationDetail C Detail D Detail aRefrigerant Line SET New or Replacement Line SetRefrigerant Line SET Alling Horizontal Runs Refrigerant Line SET From Vertical to HorizontalBrazing Connections 2CAP and Core Removal 1PIPING Panel Removal and Preparing Line SETFlow Nitrogen Wrap Service ValvesBraze Line SET 7PREPARATION for Next StepFlushing Line Set and Indoor Coil Flushing Line Set and Indoor CoilIndoor Expansion Valve Installation Installing Indoor Expansion ValveSensing Bulb Installation Equalizer Line InstallationLeak Test Leak Test Line Set and Indoor CoilS S S S Evacuating Line Set and Indoor Coil2INSTALL Thermostat Size Circuit and Install DisconnectElectrical 24VAC Transformer4ROUTE High Voltage and Ground Wires 3A. Route Control Wires TingRoute Control Wires Ting Typical XP17 Wiring Heat Pump Control AGE Heat Pump Control A175 Jumpers and TerminalsHeat Pump Control A175 Jumper and Terminal Descriptions Flat metal jumper Field Control WiringFurnace Control Servicing Units Delivered Void of Charge Connections for Testing and ChargingUnit Start−Up System RefrigerantHeating Mode Indoor Airflow Check Cooling Mode Indoor Airflow CheckAdding or Removing Refrigerant Airflowindoor CoilSubcooling Charging Method Using HFC−410A Weigh In MethodAir Handler / Coil Match ups and Targeted Subcooling Values Psig Operating and Temperature PressuresDefrost System System OperationsUnit Sensors Resistor Location Sensor Temperature / Resistance RangeYES Defrost Calibration Sequence of OperationsS S Test Pin E33 FunctionsOr below Low Pressure S87 Switch OperationHigh Pressure Switch S4 Sequence of Operation Input Fault or Miswire Degrees Resistance Fahrenheit 136.3 2680 DS11 and DS14 ATUS, Fault Lockout LED Codes System Status, Fault and Lockout LED CodesResetting Fault and Lockout LED Codes DS15 and DS13 Ault Lockout LED CodesModerate Device Alert Status225ºF 107ºC Lockout Vice removed or Clears after Troubleshooting Field Configuration and TestingFAN Motor B4 Test Procedure FAN Motor Control A177 OPERATION,Fan Motor Control Stage LED Indicator Codes Fan Motor Control Error/Fault LED CodesFan Motor Control RPM, LED Code and DC Voltage Output Fan Motor Control Flash and Pause DurationsTOP Grille Adjustment TOP Grille or FAN Motor Mount Adjustment for FAN ClearanceFAN Motor Position Adjustment Demand BeginsFAN Motor Control A177 PULSE−WIDTH Modulation PWM Testing for External Power to Fan Motor Control Start StripTerminal FinishSnow Guard Top Cover MaintenanceHomeowner SunSource Home Energy System Cooling Mode XP17 Start−Up and Performance ChecklistHeating Mode START−UP Checks