Lennox International Inc Dave Lennox Signature Collection XP17 System HEAT PUMPS, 506586-01

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Brazing Connections

Use the procedures outline in figures 9 and 10 for brazing line set connections to service valves.

WARNING

Danger of fire. Bleeding the refrigerant charge from only the high side may result in pressurization of the low side shell and suction tubing. Application of a brazing torch to a pressurized system may result in ignition of the refrigerant and oil mixture − Check the high and low pressures before applying heat.

WARNING

When using a high pressure gas such as dry nitrogen to pressurize a refrigeration or air conditioning system, use a regulator that can control the pressure down to 1 or 2 psig (6.9 to 13.8 kPa).

CAUTION

Brazing alloys and flux contain materials which are hazardous to your health.

Avoid breathing vapors or fumes from brazing operations. Perform operations only in well−ventilated areas.

Wear gloves and protective goggles or face shield to protect against burns.

Wash hands with soap and water after handling brazing alloys and flux.

IMPORTANT

Connect gauge set low pressure side to vapor line service valve and repeat procedure starting at paragraph 4 for brazing the liquid line to service port valve.

IMPORTANT

Allow braze joint to cool before removing the wet rag from the service valve. Temperatures above 250ºF can damage valve seals.

IMPORTANT

Use silver alloy brazing rods with 5% minimum silver alloy for copper−to−copper brazing. Use 45% minimum alloy for copper−to−brass and copper−to−steel brazing.

WARNING

Fire, Explosion and Personal Safety

Hazard.

Failure to follow this warning could result in damage, personal injury or death.

Never use oxygen to pressurize or purge refrigeration lines. Oxygen, when exposed to a spark or open flame, can cause fire and/or an ex- plosion, that could result in property damage, personal injury or death.

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XP17 SERIES

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Contents General Table of ContentsHeat Pumps Side View Access View Unit Dimensions −− Inches mmModel Number Identification Base with Elongated LegsControl BOX Typical Unit Parts ArrangementOperating Service Valves Using Manifold Gauge SetShipping and Packing List Operating Ball Type Service Valve Operating Angle Type Service ValveTo Access Service Port Reinstall Stem Cap1DISCONNECT Power Recovering Refrigerant from Existing SystemRecovering Refrigerant 2CONNECT Manifold Gauge SETUnit Placement Placement, Slab Mounting and Stabilizing Unit Detail a Outside Unit PlacementStabilizing Unit on Uneven Surfaces Removing and Installing PanelsRoof Mounting Louvered Panel Removal Louvered Panel InstallationDetail C Detail D Detail aRefrigerant Line SET New or Replacement Line SetRefrigerant Line SET Alling Horizontal Runs Refrigerant Line SET From Vertical to HorizontalBrazing Connections 2CAP and Core Removal 1PIPING Panel Removal and Preparing Line SETFlow Nitrogen Wrap Service ValvesBraze Line SET 7PREPARATION for Next StepFlushing Line Set and Indoor Coil Flushing Line Set and Indoor CoilIndoor Expansion Valve Installation Installing Indoor Expansion ValveSensing Bulb Installation Equalizer Line InstallationLeak Test Leak Test Line Set and Indoor CoilS S S S Evacuating Line Set and Indoor Coil2INSTALL Thermostat Size Circuit and Install DisconnectElectrical 24VAC TransformerRoute Control Wires Ting 3A. Route Control Wires Ting4ROUTE High Voltage and Ground Wires Typical XP17 Wiring Heat Pump Control AGE Heat Pump Control A175 Jumpers and TerminalsHeat Pump Control A175 Jumper and Terminal Descriptions Flat metal jumper Field Control WiringFurnace Control Servicing Units Delivered Void of Charge Connections for Testing and ChargingUnit Start−Up System RefrigerantHeating Mode Indoor Airflow Check Cooling Mode Indoor Airflow CheckAdding or Removing Refrigerant Airflowindoor CoilSubcooling Charging Method Using HFC−410A Weigh In MethodAir Handler / Coil Match ups and Targeted Subcooling Values Psig Operating and Temperature PressuresDefrost System System OperationsUnit Sensors Resistor Location Sensor Temperature / Resistance RangeYES Defrost Calibration Sequence of OperationsS S Test Pin E33 FunctionsOr below Low Pressure S87 Switch OperationHigh Pressure Switch S4 Sequence of Operation Input Fault or Miswire Degrees Resistance Fahrenheit 136.3 2680 DS11 and DS14 ATUS, Fault Lockout LED Codes System Status, Fault and Lockout LED CodesResetting Fault and Lockout LED Codes DS15 and DS13 Ault Lockout LED CodesModerate Device Alert Status225ºF 107ºC Lockout Vice removed or Clears after Troubleshooting Field Configuration and TestingFAN Motor B4 Test Procedure FAN Motor Control A177 OPERATION,Fan Motor Control Stage LED Indicator Codes Fan Motor Control Error/Fault LED CodesFan Motor Control RPM, LED Code and DC Voltage Output Fan Motor Control Flash and Pause DurationsTOP Grille Adjustment TOP Grille or FAN Motor Mount Adjustment for FAN ClearanceFAN Motor Position Adjustment Demand BeginsFAN Motor Control A177 PULSE−WIDTH Modulation PWM Testing for External Power to Fan Motor Control Start StripTerminal FinishSnow Guard Top Cover MaintenanceHomeowner SunSource Home Energy System Cooling Mode XP17 Start−Up and Performance ChecklistHeating Mode START−UP Checks