Lennox International Inc 506586-01 Fan Motor Control RPM, LED Code and DC Voltage Output

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Table 16. Fan Motor Control RPM, LED Code and DC Voltage Output

 

 

 

CFM Profile Pin Select

 

 

ECM1/Y1

Model

LED Code*

 

 

 

 

 

 

 

 

 

4

3

2

1

RPM

 

(J2) DC Volt

 

 

 

 

 

 

 

 

 

XP17−024

5

OFF

ON

ON

ON

400

 

12.7

 

 

 

 

 

 

 

 

 

XP17−030

6

OFF

ON

ON

OFF

450

 

14.3

 

 

 

 

 

 

 

 

 

XP17−036, −042

8

OFF

OFF

ON

ON

600

 

19.2

 

 

 

 

 

 

 

 

 

XP17−048, −060

9

OFF

OFF

OFF

ON

675

 

21.6

 

 

 

 

 

 

 

 

 

* LED Code indicates fan motor control LED flash sequence. For example, LED Code 9 indicates 9 slow flashes and pause.

Table 17. Fan Motor Control Error/Fault LED Codes

Unit Status

Motor Control LED

Possible Cause

 

 

 

 

Fast flash with no

Internal feedback,

Mismatched RPM

PWM does not

pause

 

match target

 

 

 

 

 

CRC Failure

Constant ON.

Microcontroller CRC

failure

 

 

 

 

 

Table 18. 19. Fan Motor Control Stage LED Indicator

Codes

Unit Status

Unit Status

Fan Motor Control

LED

 

 

 

 

 

One Stage

Low Stage

One slow flash, then

Operation

ECM1/Y1 ONLY

short pause.

 

 

 

Table 20. Fan Motor Control Flash and Pause

Durations

Flash or Pause State

Duration

 

 

Flash Flash

Three flashes per second

 

 

Slow Flash

One flash per second

 

 

Short Pause

Two seconds of OFF time

 

 

Long Pause

Five seconds of OFF time

 

 

Testing

Use the following subsections to verify and test the fan motor control (A177).

Verifying Jumper Settings (J2)

The unit is shipped from the factory with the default fan motor speed setting (in RPMs) required for each specific model. Use the table 16 verify that jumpers are set correctly for the specific unit.

Verifying LED Status Codes

During start up, the fan motor control (A177) LED will display any error conditions. If error conditions exist then no other codes will display. If no error conditions are present, then the stage status and and RPM indicator are displayed. Fan motor speeds are not adjustable for a single stage outdoor unit (see table 16).

Verifying Correct DC Output Voltage (J2)

The following three methods can be used to determine whether the fan motor (B4) is operating at the correct RPMs based on unit size.

1.Use the information provided in table 16 to verify that all four jumper terminals are set correctly for the specific size unit.

2.Verify LED RPM indicator is displaying the correct flash sequence for the applicable size unit (see table 18).

3.Test DC voltage output on the fan motor control’s J2 terminals (see figure 34) while under full load and verify the voltage read to the voltage listed in table 16 for the applicable size unit.

4.If no voltage is detected at the J2 terminals, verify there is a Y1 demand at the thermostat and applicable voltages detected all fan motor control (A177) voltage inputs, see table 21.

If there is a demand, proceed to the next section for further testing.

Verifying Correct Input Voltage (ECM/Y1, ECM/Y2,

ECM C and EXT ECM/R)

Using a voltmeter, check voltages on the following fan motor control inputs using table 21. Voltage will only be present during a thermostat demand. See figure 35 for test example.

If correct voltages are detected at applicable inputs during a demand, and no voltage is present at the J2 terminals, then fan motor control should be replaced.

Table 21. Fan Motor Control Voltage Inputs

Input

Call for

Voltage

Cooling

Present

 

 

 

 

 

YES

Between 24VDC

 

and 32 VDC

ECM/Y1 and ECM C

 

 

 

 

 

 

 

NO

NONE

 

 

 

 

YES

24VAC

EXT ECM/R and ECM C

 

 

NO

NONE

 

 

 

 

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506586−01 10/10

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Contents General Table of ContentsHeat Pumps Model Number Identification Unit Dimensions −− Inches mmSide View Access View Base with Elongated LegsTypical Unit Parts Arrangement Control BOXOperating Service Valves Using Manifold Gauge SetShipping and Packing List To Access Service Port Operating Angle Type Service ValveOperating Ball Type Service Valve Reinstall Stem CapRecovering Refrigerant Recovering Refrigerant from Existing System1DISCONNECT Power 2CONNECT Manifold Gauge SETUnit Placement Detail a Outside Unit Placement Placement, Slab Mounting and Stabilizing UnitStabilizing Unit on Uneven Surfaces Removing and Installing PanelsRoof Mounting Detail C Louvered Panel InstallationLouvered Panel Removal Detail D Detail aNew or Replacement Line Set Refrigerant Line SETRefrigerant Line SET From Vertical to Horizontal Refrigerant Line SET Alling Horizontal RunsBrazing Connections 1PIPING Panel Removal and Preparing Line SET 2CAP and Core RemovalBraze Line SET Wrap Service ValvesFlow Nitrogen 7PREPARATION for Next StepFlushing Line Set and Indoor Coil Flushing Line Set and Indoor CoilSensing Bulb Installation Installing Indoor Expansion ValveIndoor Expansion Valve Installation Equalizer Line InstallationLeak Test Line Set and Indoor Coil Leak TestEvacuating Line Set and Indoor Coil S S S SElectrical Size Circuit and Install Disconnect2INSTALL Thermostat 24VAC TransformerRoute Control Wires Ting 3A. Route Control Wires Ting4ROUTE High Voltage and Ground Wires Typical XP17 Wiring Heat Pump Control A175 Jumpers and Terminals Heat Pump Control AGEHeat Pump Control A175 Jumper and Terminal Descriptions Field Control Wiring Flat metal jumperFurnace Control Unit Start−Up Connections for Testing and ChargingServicing Units Delivered Void of Charge System RefrigerantAdding or Removing Refrigerant Cooling Mode Indoor Airflow CheckHeating Mode Indoor Airflow Check Airflowindoor CoilUsing HFC−410A Weigh In Method Subcooling Charging MethodAir Handler / Coil Match ups and Targeted Subcooling Values Operating and Temperature Pressures PsigSystem Operations Defrost SystemResistor Location Sensor Temperature / Resistance Range Unit SensorsDefrost Calibration Sequence of Operations YESTest Pin E33 Functions S SLow Pressure S87 Switch Operation Or belowHigh Pressure Switch S4 Sequence of Operation Input Fault or Miswire Degrees Resistance Fahrenheit 136.3 2680 Resetting Fault and Lockout LED Codes System Status, Fault and Lockout LED CodesDS11 and DS14 ATUS, Fault Lockout LED Codes DS15 and DS13 Ault Lockout LED CodesAlert Status Moderate Device225ºF 107ºC Lockout Vice removed or Clears after FAN Motor B4 Test Procedure Field Configuration and TestingTroubleshooting FAN Motor Control A177 OPERATION,Fan Motor Control RPM, LED Code and DC Voltage Output Fan Motor Control Error/Fault LED CodesFan Motor Control Stage LED Indicator Codes Fan Motor Control Flash and Pause DurationsFAN Motor Position Adjustment TOP Grille or FAN Motor Mount Adjustment for FAN ClearanceTOP Grille Adjustment Demand BeginsFAN Motor Control A177 PULSE−WIDTH Modulation PWM Testing for External Power to Fan Motor Control Terminal StripStart FinishMaintenance Snow Guard Top CoverHomeowner SunSource Home Energy System Heating Mode XP17 Start−Up and Performance ChecklistCooling Mode START−UP Checks