Lennox International Inc Dave Lennox Signature Collection XP17 System HEAT PUMPS S S S S

Page 19

Evacuating Line Set and Indoor Coil

CONNECT GAUGE SET

1NOTEA Connect low side of manifold gauge set with 1/4 SAE in−line tee to vapor line service valve

B Connect high side of manifold gauge

 

 

set to liquid line service valve

OUTDOOR

C

Connect

micron

gauge

available

UNIT

A

 

connector on the 1/4 SAE in−line tee.

D Connect

the vacuum pump (with

 

 

vacuum gauge) to the center port of the

 

 

manifold gauge set. The center port

 

A34000 1/4 SAE TEE WITH SWIVEL COUPLER

500

LOW HIGH

MANIFOLD

GAUGE SET

line will be used later for both the

 

HFC−410A and nitrogen containers.

 

NITROGEN

 

HFC−410A

B

 

VACUUM PUMP

 

C MICRON

GAUGE

TO VAPOR

SERVICE VALVE

TO LIQUID LINE

SERVICE VALVE

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVACUATE THE SYSTEM

RECOMMEND

A Open both manifold valves and start the vacuum pump.

MINIMUM 3/8" HOSE

 

 

2 B Evacuate the line set and indoor unit to an absolute pressure of 23,000 microns (29.01 inches of mercury).

 

NOTE

 

 

 

 

 

 

 

ure

 

indicates a relatively large leak. If this occurs, repeat the leak testing procedure.

 

 

 

NOTE

absolute pressure means the total actual pressure within a given volume or system, above the absolute zero of

pressure. Absolute pressure in a vacuum is equal to atmospheric pressure minus vacuum pressure.

CWhen the absolute pressure reaches 23,000 microns (29.01 inches of mercury), perform the following:

S S S S S S

Close manifold gauge valves

Close valve on vacuum pump

Turn off vacuum pump

Disconnect manifold gauge center port hose from vacuum pump

Attach manifold center port hose to a dry nitrogen cylinder with pressure regulator set to 150 psig (1034 kPa) and purge the hose.

Open manifold gauge valves to break the vacuum in the line set and indoor unit.

SClose manifold gauge valves.

DShut off the dry nitrogen cylinder and remove the manifold gauge hose from the cylinder. Open the manifold gauge valves to release the dry nitrogen from the line set and indoor unit.

EReconnect the manifold gauge to the vacuum pump, turn the pump on, and continue to evacuate the line set and indoor unit until the absolute pressure does not rise above 500 microns (29.9 inches of mercury) within a 20−minute period after shutting off the vacuum pump and closing the manifold gauge valves.

FWhen the absolute pressure requirement above has been met, disconnect the manifold hose from the vacuum pump and connect it to an upright cylinder of HFC−410A refrigerant. Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit.

GPerform the following:

1/6 TURN

SClose manifold gauge valves.

SShut off HFC−410A cylinder.

SReinstall service valve cores by removing manifold hose from service valve. Quickly install cores with core tool while maintaining a positive system pressure.

SReplace stem caps and secure finger tight, then tighten an additional one−sixth (1/6) of a turn as illustrated.

11

12

1

10

 

2

9

 

3

84

7 6 5

Figure 14. Evacuating System

Page 19

XP17 SERIES

Image 19
Contents General Table of ContentsHeat Pumps Base with Elongated Legs Unit Dimensions −− Inches mmSide View Access View Model Number IdentificationControl BOX Typical Unit Parts ArrangementOperating Service Valves Using Manifold Gauge SetShipping and Packing List Reinstall Stem Cap Operating Angle Type Service ValveOperating Ball Type Service Valve To Access Service Port2CONNECT Manifold Gauge SET Recovering Refrigerant from Existing System1DISCONNECT Power Recovering RefrigerantUnit Placement Placement, Slab Mounting and Stabilizing Unit Detail a Outside Unit PlacementStabilizing Unit on Uneven Surfaces Removing and Installing PanelsRoof Mounting Detail D Detail a Louvered Panel InstallationLouvered Panel Removal Detail CRefrigerant Line SET New or Replacement Line SetRefrigerant Line SET Alling Horizontal Runs Refrigerant Line SET From Vertical to HorizontalBrazing Connections 2CAP and Core Removal 1PIPING Panel Removal and Preparing Line SET7PREPARATION for Next Step Wrap Service ValvesFlow Nitrogen Braze Line SETFlushing Line Set and Indoor Coil Flushing Line Set and Indoor CoilEqualizer Line Installation Installing Indoor Expansion ValveIndoor Expansion Valve Installation Sensing Bulb InstallationLeak Test Leak Test Line Set and Indoor CoilS S S S Evacuating Line Set and Indoor Coil24VAC Transformer Size Circuit and Install Disconnect2INSTALL Thermostat ElectricalRoute Control Wires Ting 3A. Route Control Wires Ting4ROUTE High Voltage and Ground Wires Typical XP17 Wiring Heat Pump Control AGE Heat Pump Control A175 Jumpers and TerminalsHeat Pump Control A175 Jumper and Terminal Descriptions Flat metal jumper Field Control WiringFurnace Control System Refrigerant Connections for Testing and ChargingServicing Units Delivered Void of Charge Unit Start−UpAirflowindoor Coil Cooling Mode Indoor Airflow CheckHeating Mode Indoor Airflow Check Adding or Removing RefrigerantSubcooling Charging Method Using HFC−410A Weigh In MethodAir Handler / Coil Match ups and Targeted Subcooling Values Psig Operating and Temperature PressuresDefrost System System OperationsUnit Sensors Resistor Location Sensor Temperature / Resistance RangeYES Defrost Calibration Sequence of OperationsS S Test Pin E33 FunctionsOr below Low Pressure S87 Switch OperationHigh Pressure Switch S4 Sequence of Operation Input Fault or Miswire Degrees Resistance Fahrenheit 136.3 2680 DS15 and DS13 Ault Lockout LED Codes System Status, Fault and Lockout LED CodesDS11 and DS14 ATUS, Fault Lockout LED Codes Resetting Fault and Lockout LED CodesModerate Device Alert Status225ºF 107ºC Lockout Vice removed or Clears after FAN Motor Control A177 OPERATION, Field Configuration and TestingTroubleshooting FAN Motor B4 Test ProcedureFan Motor Control Flash and Pause Durations Fan Motor Control Error/Fault LED CodesFan Motor Control Stage LED Indicator Codes Fan Motor Control RPM, LED Code and DC Voltage OutputDemand Begins TOP Grille or FAN Motor Mount Adjustment for FAN ClearanceTOP Grille Adjustment FAN Motor Position AdjustmentFAN Motor Control A177 PULSE−WIDTH Modulation PWM Testing for External Power to Fan Motor Control Finish StripStart TerminalSnow Guard Top Cover MaintenanceHomeowner SunSource Home Energy System START−UP Checks XP17 Start−Up and Performance ChecklistCooling Mode Heating Mode