Lennox International Inc 506586-01 installation instructions System Operations, Defrost System

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System Operations

IMPORTANT

Some scroll compressor have internal vacuum protector that will unload scrolls when suction pressure goes below 20 psig. A hissing sound will be heard when the compressor is running unloaded. Protector will reset when low pressure in system is raised above 40 psig. DO NOT REPLACE COMPRESSOR.

The heat pump control (A175) provides the following functions:

SDemand defrost algorithm

SField−selectable defrost termination temperatures

SInternal switching of outputs

SCompressor anti−short−cycle delay.

SFive strikes lockout safety function

SHigh (S4) and low (S87) pressure switches

SAmbient (RT13), and coil temperatures (RT21) temperature monitoring and protection.

COMPRESSOR ANTI−SHORT CYCLE DELAY

The heat pump control protects the compressor from:

SShort cycling (five minutes) when there is initial power up

SInterruption in power to the unit

SPressure or sensor trips

SDelay after Y1 demand is removed.

In non−communicating systems the delay is set for 300 seconds (five minutes) and can not be changed. To override timer when active or inactive, place a jumper on the field test pins between 1 and 2 seconds.

In communicating system, the icomfort Touch® thermostat has a separate built−in 5−minute non−adjustable short cycle protection.

Resetting Anti−Short Cycle Delay

The FIELD TEST pins (E33) on the heat pump control can be jumpered between 1 to 2 seconds to bypass delay.

HIGH (S4) AND LOW (S87) PRESSURE SWITCHES

The unit’s pressure switches (LO PS − S87 and HI PS − S4) are factory−wired into the heat pump control on the LO−PS and HI−PS terminals, respectively.

Low Pressure Switch (LO−PS) for low pressure switch sequence of operation.

High Pressure Switch (HI−PS) for high pressure switch sequence of operation.

Pressure Switch Event Settings

The following pressures are the auto reset event value triggers for low and high pressure thresholds:

SHigh Pressure (auto reset) − trip at 590 psig; reset at 418.

SLow Pressure (auto reset) − trip at 25 psig; reset at 40.

COMPRESSOR PROTECTION

LOCKOUT SAFETY FUNCTION

The five−strike lockout safety function is designed to protect the unit’s compressor from damage. The five−strike feature is used for high pressure (S4) and low (S87) pressure switch trips and W input fault or miswire.

Resetting Five−Strike Lockout

Once the condition has been rectified, power to the heat pump control’s R terminal must be cycled OFF, or a jumper placed on the FIELD TEST pins between 1− to 2−seconds to reset the heat pump control.

Defrost System

The heat pump control (A175) measures differential temperatures to detect when the system is performing poorly because of ice build−up on the outdoor coil. The controller self−calibrates (see figure 26) when the defrost system starts and after each system defrost cycle. The heat pump control monitors ambient temperature, outdoor coil temperature, and total run−time to determine when a defrost cycle is required. The coil temperature sensor is designed with a spring clip to allow mounting to the outside coil tubing. The location of the coil sensor is important for proper defrost operation (see figure 1 for location of coil sensor).

NOTE − The heat pump control accurately measures the performance of the system as frost accumulates on the outdoor coil. This typically will translate into longer running time between defrost cycles as more frost accumulates on the outdoor coil before the heat pump control initiates defrost cycles.

DEFROST OPERATING MODES

The heat pump control board has three operational modes which are:

SDefrost calibration and operation (see figure 26)

SDefrost test (see figure 27)

DEFROST TERMINATION TEMPERATURES (E47) The heat pump control selections are: 50, 70, 90, and 100°F (10, 21, 32 and 38°C). The jumper termination pin is factory set at 50°F (10°C).

If the temperature jumper is not installed, the default termination temperature is 90°F (32°C). See figure 26 for on how this settings affects defrost calibration and defrost modes.

NOTE − Colder climates could require a high discharge termination temperature setting to maintain a clear coil.

100

 

90

 

IF JUMPER IS

 

 

NOT INSTALLED

DEGREE

 

DEGREE

 

 

 

(90ºF)

 

TARGET

 

TARGET

 

 

 

 

 

100

 

 

100

 

90

50

50

 

70

90 70

70

 

50

 

 

DEGREE

 

 

FACTORY DEFAULT

 

DEGREE

 

TARGET

 

 

 

TARGET

 

(50ºF)

 

 

 

100

 

50

100

 

90 70

90 70 50

Figure 23. Defrost Termination Temperature

Settings

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506586−01 10/10

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Contents Heat Pumps Table of ContentsGeneral Unit Dimensions −− Inches mm Side View Access ViewModel Number Identification Base with Elongated LegsTypical Unit Parts Arrangement Control BOXShipping and Packing List Using Manifold Gauge SetOperating Service Valves Operating Angle Type Service Valve Operating Ball Type Service ValveTo Access Service Port Reinstall Stem CapRecovering Refrigerant from Existing System 1DISCONNECT PowerRecovering Refrigerant 2CONNECT Manifold Gauge SETUnit Placement Detail a Outside Unit Placement Placement, Slab Mounting and Stabilizing UnitRoof Mounting Removing and Installing PanelsStabilizing Unit on Uneven Surfaces Louvered Panel Installation Louvered Panel RemovalDetail C Detail D Detail aNew or Replacement Line Set Refrigerant Line SETRefrigerant Line SET From Vertical to Horizontal Refrigerant Line SET Alling Horizontal RunsBrazing Connections 1PIPING Panel Removal and Preparing Line SET 2CAP and Core RemovalWrap Service Valves Flow NitrogenBraze Line SET 7PREPARATION for Next StepFlushing Line Set and Indoor Coil Flushing Line Set and Indoor CoilInstalling Indoor Expansion Valve Indoor Expansion Valve InstallationSensing Bulb Installation Equalizer Line InstallationLeak Test Line Set and Indoor Coil Leak TestEvacuating Line Set and Indoor Coil S S S SSize Circuit and Install Disconnect 2INSTALL ThermostatElectrical 24VAC Transformer4ROUTE High Voltage and Ground Wires 3A. Route Control Wires TingRoute Control Wires Ting Typical XP17 Wiring Heat Pump Control A175 Jumpers and Terminals Heat Pump Control AGEHeat Pump Control A175 Jumper and Terminal Descriptions Field Control Wiring Flat metal jumperFurnace Control Connections for Testing and Charging Servicing Units Delivered Void of ChargeUnit Start−Up System RefrigerantCooling Mode Indoor Airflow Check Heating Mode Indoor Airflow CheckAdding or Removing Refrigerant Airflowindoor CoilUsing HFC−410A Weigh In Method Subcooling Charging MethodAir Handler / Coil Match ups and Targeted Subcooling Values Operating and Temperature Pressures PsigSystem Operations Defrost SystemResistor Location Sensor Temperature / Resistance Range Unit SensorsDefrost Calibration Sequence of Operations YESTest Pin E33 Functions S SLow Pressure S87 Switch Operation Or belowHigh Pressure Switch S4 Sequence of Operation Input Fault or Miswire Degrees Resistance Fahrenheit 136.3 2680 System Status, Fault and Lockout LED Codes DS11 and DS14 ATUS, Fault Lockout LED CodesResetting Fault and Lockout LED Codes DS15 and DS13 Ault Lockout LED CodesAlert Status Moderate Device225ºF 107ºC Lockout Vice removed or Clears after Field Configuration and Testing TroubleshootingFAN Motor B4 Test Procedure FAN Motor Control A177 OPERATION,Fan Motor Control Error/Fault LED Codes Fan Motor Control Stage LED Indicator CodesFan Motor Control RPM, LED Code and DC Voltage Output Fan Motor Control Flash and Pause DurationsTOP Grille or FAN Motor Mount Adjustment for FAN Clearance TOP Grille AdjustmentFAN Motor Position Adjustment Demand BeginsFAN Motor Control A177 PULSE−WIDTH Modulation PWM Testing for External Power to Fan Motor Control Strip StartTerminal FinishMaintenance Snow Guard Top CoverHomeowner SunSource Home Energy System XP17 Start−Up and Performance Checklist Cooling ModeHeating Mode START−UP Checks