Lennox International Inc Dave Lennox Signature Collection XP17 System HEAT PUMPS, 506586-01

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Use WEIGH IN method for adding initial refrigerant charge, and then use SUBCOOLING method for for verifying refrigerant charge.

WEIGH IN CHARGING METHOD

CALCULATING SYSTEM CHARGE FOR OUTDOOR UNIT VOID OF CHARGE

If the system is void of refrigerant, first, locate and repair any leaks and then weigh in the refrigerant charge into the unit. To calculate the total refriger- ant charge:

Amount specified on

Adjust amount. for variation in line set

Additional charge specified per indoor

Total Charge

 

nameplate

length listed on line set length table below.

unit match−ups starting on page 30.

 

 

 

 

 

 

 

+

 

 

 

+

 

 

=

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refrigerant Charge per Line Set Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LIQUID LINE SET DIAMETER

OUNCES PER 5 FEET (G PER 1.5 M) ADJUST FROM 15 FEET (4.6 M)

 

 

 

 

 

 

LINE SET*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/8" (9.5 MM)

 

3 OUNCE PER 5’ (85 G PER 1.5 M)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*If line length is greater than 15 ft. (4.6 m), add this amount. If line length is less than 15 ft. (4.6 m), subtract this amount.

NOTEthrough areas where the surrounding ambient temperature could become higher than the temperature of the liquid line or when pressure drop is equal to or greater than 20 psig.

NOTE . Go to actual nameplate on outdoor unit for charge information.

Figure 21. Using HFC−410A Weigh In Method

SUBCOOLING CHARGING METHOD

SATº LIQº – SCº =

USE

COOLING

MODE

60ºF

(15ºC)

USE

HEATING

MODE

1.Check the airflow as illustrated in figure 20 to be sure the indoor airflow is as required. (Make any air flow adjustments before continuing with the following procedure.)

2.Measure outdoor ambient temperature; determine whether to use coolingmode or heating mode to check charge.

3.Connect gauge set.

4.Check liquid and vapor line pressures. Compare pressures with either heat or cooling mode normal operating pressures in table 10, Normal Operating Pressures, High Stage.

NOTE

mean improper charge or other system problem.

5.Set thermostat for heat/cool demand, depending on mode being used:

USING COOLING MODE When the outdoor ambient temperature is 60°F (15°C) and above. Target subcooling values (second stage − high capacity) in table 10 are based on 70 to 80°F (21−27°C) indoor return air temperature; if necessary, operate heating to reach that temperature range; then set thermostat to cooling mode setpoint to 68ºF (20ºC) which should call for second−stage (high stage) cooling. When pressures have stabilized, continue with Step 6.

USING HEATING MODE When the outdoor ambient temperature is below 60°F (15°C). Target subcooling values (second−stage − high capacity) in table 10 are based on 65−75°F (18−24°C) indoor return air temperature; if necessary, operate cooling to reach that temperature range; then set thermostat to heating mode setpoint to 77ºF (25ºC) which should call for second−stage (high stage) heating. When pressures have stabilized, continue with Step 6.

6.Read the liquid line temperature; record in the LIQº space.

7.Read the liquid line pressure; then find its corresponding temperature in the temperature/ pressure chart listed in table 11 and record it in the SATº space.

8.Subtract LIQº temperature from SATº temperature to determine subcooling; record it in SCº space.

9.Compare SCº results with tables 4 through 9, being sure to note any additional charge for line set and/or match− up.

10.If subcooling value is greater than shown in tables 4 through 9 for the applicable unit, remove refrigerant; if less than shown, add refrigerant.

11.If refrigerant is added or removed, repeat steps 5 through 6 to verify charge.

12.Disconnect gauge set and re−install both the liquid and suction service valve caps.

Figure 22. Using HFC−410A Subcooling Method tage (High Capacity)

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XP17 SERIES

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Contents Heat Pumps Table of ContentsGeneral Side View Access View Unit Dimensions −− Inches mmModel Number Identification Base with Elongated LegsControl BOX Typical Unit Parts ArrangementShipping and Packing List Using Manifold Gauge SetOperating Service Valves Operating Ball Type Service Valve Operating Angle Type Service ValveTo Access Service Port Reinstall Stem Cap1DISCONNECT Power Recovering Refrigerant from Existing SystemRecovering Refrigerant 2CONNECT Manifold Gauge SETUnit Placement Placement, Slab Mounting and Stabilizing Unit Detail a Outside Unit PlacementRoof Mounting Removing and Installing PanelsStabilizing Unit on Uneven Surfaces Louvered Panel Removal Louvered Panel InstallationDetail C Detail D Detail aRefrigerant Line SET New or Replacement Line SetRefrigerant Line SET Alling Horizontal Runs Refrigerant Line SET From Vertical to HorizontalBrazing Connections 2CAP and Core Removal 1PIPING Panel Removal and Preparing Line SETFlow Nitrogen Wrap Service ValvesBraze Line SET 7PREPARATION for Next StepFlushing Line Set and Indoor Coil Flushing Line Set and Indoor CoilIndoor Expansion Valve Installation Installing Indoor Expansion ValveSensing Bulb Installation Equalizer Line InstallationLeak Test Leak Test Line Set and Indoor CoilS S S S Evacuating Line Set and Indoor Coil2INSTALL Thermostat Size Circuit and Install DisconnectElectrical 24VAC Transformer4ROUTE High Voltage and Ground Wires 3A. Route Control Wires TingRoute Control Wires Ting Typical XP17 Wiring Heat Pump Control AGE Heat Pump Control A175 Jumpers and TerminalsHeat Pump Control A175 Jumper and Terminal Descriptions Flat metal jumper Field Control WiringFurnace Control Servicing Units Delivered Void of Charge Connections for Testing and ChargingUnit Start−Up System RefrigerantHeating Mode Indoor Airflow Check Cooling Mode Indoor Airflow CheckAdding or Removing Refrigerant Airflowindoor CoilSubcooling Charging Method Using HFC−410A Weigh In MethodAir Handler / Coil Match ups and Targeted Subcooling Values Psig Operating and Temperature PressuresDefrost System System OperationsUnit Sensors Resistor Location Sensor Temperature / Resistance RangeYES Defrost Calibration Sequence of OperationsS S Test Pin E33 FunctionsOr below Low Pressure S87 Switch OperationHigh Pressure Switch S4 Sequence of Operation Input Fault or Miswire Degrees Resistance Fahrenheit 136.3 2680 DS11 and DS14 ATUS, Fault Lockout LED Codes System Status, Fault and Lockout LED CodesResetting Fault and Lockout LED Codes DS15 and DS13 Ault Lockout LED CodesModerate Device Alert Status225ºF 107ºC Lockout Vice removed or Clears after Troubleshooting Field Configuration and TestingFAN Motor B4 Test Procedure FAN Motor Control A177 OPERATION,Fan Motor Control Stage LED Indicator Codes Fan Motor Control Error/Fault LED CodesFan Motor Control RPM, LED Code and DC Voltage Output Fan Motor Control Flash and Pause DurationsTOP Grille Adjustment TOP Grille or FAN Motor Mount Adjustment for FAN ClearanceFAN Motor Position Adjustment Demand BeginsFAN Motor Control A177 PULSE−WIDTH Modulation PWM Testing for External Power to Fan Motor Control Start StripTerminal FinishSnow Guard Top Cover MaintenanceHomeowner SunSource Home Energy System Cooling Mode XP17 Start−Up and Performance ChecklistHeating Mode START−UP Checks