Lennox International Inc Dave Lennox Signature Collection XP17 System HEAT PUMPS Maintenance

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Maintenance

WARNING

This product and/or the indoor unit it is matched with may contain fiberglass wool.

Disturbing the insulation during installation, maintenance, or repair will expose you to fiberglass wool dust. Breathing this may cause lung cancer. (Fiberglass wool is known to the State of California to cause cancer.)

Fiberglass wool may also cause respiratory, skin, and eye irritation.

To reduce exposure to this substance or for further information, consult material safety data sheets available from address shown below, or contact your supervisor.

Lennox Industries Inc.

P.O. Box 799900

Dallas, TX 75379−9900

DEALER

Outdoor Unit

Maintenance and service must be performed by a qualified installer or service agency. At the beginning of each cooling season, the system should be checked as follows:

1.Clean and inspect outdoor coil (may be flushed with a water hose). Ensure power is off before cleaning.

2.Outdoor unit fan motor is pre−lubricated and sealed. No further lubrication is needed.

3.Visually inspect all connecting lines, joints and coils for evidence of oil leaks.

4.Check all wiring for loose connections.

5.Check for correct voltage at unit (unit operating).

6.Check amp draw on outdoor fan motor.

Motor Nameplate:_________ Actual:__________.

7.Inspect drain holes in coil compartment base and clean if necessary.

NOTE - If insufficient heating or cooling occurs, the unit should be gauged and refrigerant charge should be checked.

Outdoor Coil

It may be necessary to flush the outdoor coil more frequently if it is exposed to substances which are corrosive or which block airflow across the coil (e.g., pet urine, cottonwood seeds, fertilizers, fluids that may contain high levels of corrosive chemicals such as salts)

SOutdoor Coil door coil may be flushed with a water hose.

SOutdoor Coil (sea coast) air in ocean

locations can carry salt, which is corrosive to most metal. Units that are located near the ocean require frequent inspections and maintenance. These inspections will determine the necessary need to wash the unit including the outdoor coil. Consult your installing contractor for proper intervals/procedures for your geographic area or service contract.

Indoor Unit

1.Clean or change filters.

2.Lennox blower motors are prelubricated and permanently sealed. No more lubrication is needed.

3.Adjust blower speed for cooling. Measure the pressure drop over the coil to determine the correct blower CFM. Refer to the unit information service manual for pressure drop tables and procedure.

4.Belt Drive Blowers − Check belt for wear and proper tension.

5.Check all wiring for loose connections.

6.Check for correct voltage at unit. (blower operating)

7.Check amp draw on blower motor.

Motor Nameplate:_________ Actual:__________.

Indoor Coil

1.Clean coil if necessary.

2.Check connecting lines, joints and coil for evidence of oil leaks.

3.Check condensate line and clean if necessary.

Locations with Possibility of Heavy Snow or

Freezing Rain Accumulation

Heavy snow and/or freezing rain can interfere with the performance of the outdoor fan assembly. Lennox recommends use of the optional snow guard (X8782) in these areas.

Figure 37. Snow Guard Top Cover X8782

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XP17 SERIES

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Contents Table of Contents GeneralHeat Pumps Base with Elongated Legs Unit Dimensions −− Inches mmSide View Access View Model Number IdentificationControl BOX Typical Unit Parts ArrangementUsing Manifold Gauge Set Operating Service ValvesShipping and Packing List Reinstall Stem Cap Operating Angle Type Service ValveOperating Ball Type Service Valve To Access Service Port2CONNECT Manifold Gauge SET Recovering Refrigerant from Existing System1DISCONNECT Power Recovering RefrigerantUnit Placement Placement, Slab Mounting and Stabilizing Unit Detail a Outside Unit PlacementRemoving and Installing Panels Stabilizing Unit on Uneven SurfacesRoof Mounting Detail D Detail a Louvered Panel InstallationLouvered Panel Removal Detail CRefrigerant Line SET New or Replacement Line SetRefrigerant Line SET Alling Horizontal Runs Refrigerant Line SET From Vertical to HorizontalBrazing Connections 2CAP and Core Removal 1PIPING Panel Removal and Preparing Line SET7PREPARATION for Next Step Wrap Service ValvesFlow Nitrogen Braze Line SETFlushing Line Set and Indoor Coil Flushing Line Set and Indoor CoilEqualizer Line Installation Installing Indoor Expansion ValveIndoor Expansion Valve Installation Sensing Bulb InstallationLeak Test Leak Test Line Set and Indoor CoilS S S S Evacuating Line Set and Indoor Coil24VAC Transformer Size Circuit and Install Disconnect2INSTALL Thermostat Electrical3A. Route Control Wires Ting Route Control Wires Ting4ROUTE High Voltage and Ground Wires Typical XP17 Wiring Heat Pump Control AGE Heat Pump Control A175 Jumpers and TerminalsHeat Pump Control A175 Jumper and Terminal Descriptions Flat metal jumper Field Control WiringFurnace Control System Refrigerant Connections for Testing and ChargingServicing Units Delivered Void of Charge Unit Start−UpAirflowindoor Coil Cooling Mode Indoor Airflow CheckHeating Mode Indoor Airflow Check Adding or Removing RefrigerantSubcooling Charging Method Using HFC−410A Weigh In MethodAir Handler / Coil Match ups and Targeted Subcooling Values Psig Operating and Temperature PressuresDefrost System System OperationsUnit Sensors Resistor Location Sensor Temperature / Resistance RangeYES Defrost Calibration Sequence of OperationsS S Test Pin E33 FunctionsOr below Low Pressure S87 Switch OperationHigh Pressure Switch S4 Sequence of Operation Input Fault or Miswire Degrees Resistance Fahrenheit 136.3 2680 DS15 and DS13 Ault Lockout LED Codes System Status, Fault and Lockout LED CodesDS11 and DS14 ATUS, Fault Lockout LED Codes Resetting Fault and Lockout LED CodesModerate Device Alert Status225ºF 107ºC Lockout Vice removed or Clears after FAN Motor Control A177 OPERATION, Field Configuration and TestingTroubleshooting FAN Motor B4 Test ProcedureFan Motor Control Flash and Pause Durations Fan Motor Control Error/Fault LED CodesFan Motor Control Stage LED Indicator Codes Fan Motor Control RPM, LED Code and DC Voltage OutputDemand Begins TOP Grille or FAN Motor Mount Adjustment for FAN ClearanceTOP Grille Adjustment FAN Motor Position AdjustmentFAN Motor Control A177 PULSE−WIDTH Modulation PWM Testing for External Power to Fan Motor Control Finish StripStart TerminalSnow Guard Top Cover MaintenanceHomeowner SunSource Home Energy System START−UP Checks XP17 Start−Up and Performance ChecklistCooling Mode Heating Mode