Slant/Fin J-390 installation instructions Operating Instructions Filling and Venting Water Systems

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Jaguar Model J-390

OPERATING INSTRUCTIONS

I.FILLING AND VENTING WATER SYSTEMS

A.Fill the system with water. Vent or purge of air.

B.Fire the boiler as soon as possible (see following warning and instructions) and bring water temperature in the system.

C.Vent air and add water as needed to achieve operating pressure on boiler gauge. Pressure must be between approximately 12 psi (cold water) and 25 psi at water temperature setting of high limit control, for boilers equipped with 30 psi relief valves. Boilers rated for a higher pressure and equipped with a matching relief valve may operate at a higher pressure, but no higher than 5 psi below the relief valve opening pressure.

D.Check for and repair any leaks before placing system in service.

BEFORE FIRING BOILER, make these checks:

Before firing boiler, review the “Boiler Control and Display Features” section of this manual. Understanding the features and programming the applicable parameters is essential for setting up the boiler to operate properly on the heating system it is installed on.

1.System is full of water. Air is vented or purged.

2.Relief valve is installed in accordance with ASME Boiler and Pressure Vessel Code, Section IV. Valve opening is not closed or reduced in size.

3.Venting is installed according to instructions under “FLUE

GAS VENTING REQUIREMENTS”.

4.All wiring is completed, following applicable wiring diagrams.

5.Using soap solution, check for gas leaks in all gas piping from meter to boiler gas supply pipe. DO NOT use open flame.

II.BOILER CONTROL AND DISPLAY FEATURES (See Figure 23)

A. Boiler Operation Status:

“Mode Display” shows status of boiler operation (see table 3).

B. View and Changing Temperatures:

Setting boiler supply water temperature and water tank temperature (see table 4).

Press “Select” button for viewing following different modes on “Mode Display”

1.While “c” is blinking, boiler supply water temperature for space heating may be set to desired temperature The setting range is between 90˚ to 185˚F.

2.While “d” is blinking, boiler supply water temperature for DHW may be set to desired temperature. The setting range is between 104˚ to 185˚F.

3.While “t” is blinking, DHW tank temperature may be set to desired temperature (if tank is equipped with sensor). The setting range is between 104˚ to 185˚F.

4.View actual boiler supply & return water tempera- ture, domestic hot water tank temperature (if tank equipped with sensor), flue temperature and outside temperature (if outside sensor is used) on “Temperature Display” by selecting 1, 2, 3, 4, or 5 on “Mode Display”.

These numbers are steady on display and are not settable.

All sensor inputs to the control must be connected to a 12k ohm sensor.

C.Viewing and changing system setting:

A trained, experienced service technician or installer should perform following adjustments. See table 5 for details.

1.Space heating and DHW post pump time may be changed.

2.Space heating and DHW modes may be chosen.

3.Weather compensation slope and set point temperature may be changed (if outside sensor is used).

(See Figure 23 for graph).

4.Read actual blower RPM

5.Adjust blower RPM for high and low input adjustment.

6.Read flame current in micro amp.

7.Run boiler on high, low or ignition input steady for 20 minutes for test purposes.

D.Display and push buttons:

1.Reset - Used to clear a Lock out error (indicated with an “A” in the “Mode Display”).

2.Select - Used to scroll through the modes in the “View and Changing Temperatures” and “Viewing and Changing System Setting” menus.

3.Enter - Used to store values that are changed in the “View and Changing Temperatures” and “Viewing and Changing System Setting” menus.

4.Up- Used to increase values in the “View and Changing Temperatures” and “Viewing and Changing System Setting” menus.

5.Down - Used to decrease values in the “View and Changing Temperatures” and “Viewing and Changing System Setting” menus.

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Contents Installation and Operating Instructions Ratings and Dimensions Jaguar J-390 BoilerLocation and Identification of Parts Location and identification of partsBoiler Foundation SafetyBoiler Location Minimum Clearances from Combustible ConstructionsContamination Prevention NON-DIRECT Vent InstallationDirect Vent Installation Products to AvoidFlue GAS Venting Requirements Vent and AIR Intake MaterialsPVC/CPVC Pipe General Assembly Method Vent and AIR Intake RestrictionsVent Termination Location and Clearances Venting InstallationSidewall Venting NON-DIRECT Vent NON-DIRECT Vent Vertical VentingJaguar J-390 NON-DIRECT VENT, Sidewall Venting 10 MAXJaguar J-390 NON-DIRECT VENT, Venting Through a Roof FT. MINFT. MIN Jaguar J-390 Direct VENT, Sidewall Venting Thick WallDIA PVC/CPVC Pipe for Vent Combustion Screw Jaguar Model J-390 Direct Vent Venting and AIR Intake Through a Roof FT. MINCommonwealth of Massachusetts Special Requirement Venting and AIR Intake System Regular InspectionCondensate Removal System GAS PipingDomestic HOT Water Tank Thermostat Electrical WiringSpace Heating Thermostats Outdoor AIR Sensor101112 Boiler Control 120V 3 4 5 6 7 3 4 5 6 7 Thermostat Water Piping Water Outlet Piping Jaguar Tank PipingFeet w.c Zoning with circulators Zoning with zone valves Piping a heating-cooling system to the boiler and a chiller Operating Instructions Filling and Venting Water Systems View and Changing TemperaturesViewing and changing system setting Before Firing BOILER, make these checksJaguar Boiler Display Board Boiler Operation StatusViewing and Changing Temperatures If outdoor sensor is usedBoiler model selection, value is 5 for model J-390 Water Instructions Safety InformationIII. Initial Start To Turn OFF GAS to ApplianceJaguar Model J-390 Sequence of Operation Gas valve adjustment IV. Check Combustion and Fuel Input RateVI. Diagnostic Error Codes Safety CheckControl Safety Shutdown test Check for gas leaks19, 42 Going to the sensor, or replace the sensor. If no sen III. Cleaning Care and MaintenanceGeneral Maintenance If Replacement Parts are NeededGeneral Troubleshooting Guide for Service Personnel Jaguar Model J-390 SLANT/FIN CORPORATION, Greenvale, N.Y Phone 516