Slant/Fin J-390 Electrical Wiring, Space Heating Thermostats, Domestic HOT Water Tank Thermostat

Page 17

Jaguar Model J-390

17

 

 

 

At 30 ft. length of pipe, match required capacity from table on this page (choose higher capacity, in this case is 590 cu. ft. per hour). Required pipe size is 114".

Improper gas pipe sizing will result in flame outages, insuffi- cient heat and other installation difficulties. For more informa- tion and also if other appliances are to be attached to the piping system, see Appendix C of National Fuel Gas Code ANSI Z223.1-latest edition.

C.The boiler and its gas connection must be leak tested before replacing the boiler in operation. Use liquid soap solution for all gas leak testing. DO NOT use open flame. This boiler and it’s individual shutoff valve must be disconnected from the gas supply piping system during and pressure testing of that system at test pressures in excess of 12 PSIG. This boiler must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 12 PSIG.

D.All gas piping used should be inspected thoroughly for cleanliness before makeup. A sediment trap is required, as illustrated on page 3.

E.The minimum and maximum gas supply pressure (at the inlet of gas valve) are shown on the boiler rating plate. Gas supply pressure should never be less than minimum or more than maximum pressure when the boiler or any other appliance is turned on or off.

Length

 

Gas Flow In piping -- cu. ft. per hr.

 

 

 

Iron Pipe Size (IPS) — inches

 

of pipe

 

 

 

 

 

 

 

 

 

 

in Feet

1/2

 

3 4

1

1 4

 

1

 

 

 

/

1 /

 

1 /2

10

132

 

278

520

1050

 

1600

20

92

 

190

350

730

 

1100

30

73

 

152

285

590

 

890

40

63

 

130

245

500

 

760

50

56

 

115

215

440

 

670

60

50

 

105

195

400

 

610

70

46

 

96

180

370

 

560

80

43

 

90

170

350

 

530

90

40

 

84

160

320

 

490

100

38

 

79

150

305

 

460

At pressure drop of 0.3 in. water, specific gravity = 0.6.

ELECTRICAL WIRING

All field wiring to the boiler is connected to the 2 sets of terminal strips, located under the jacket top panel. (See Figure 2, on page 3)

DANGER: Before wiring always turn off electric power supply. Otherwise, shock or death can result.

1.Power Supply

A separately fused circuit is recommended. Use standard 15 Amp. fuse or breaker and 14 gage conductors in BX cable or conduit.

Provide disconnect means and overload protection as required. See boiler wiring diagram (Figure 15a) boiler control (Figure15b) and ladder diagram (Figure 15c).

Boiler must be electrically grounded in accordance with the requirements of the authority having jurisdiction, or, in the absence of such requirements, with the National Electrical Code, ANSI/NFPA 70-latest edition.

Proper polarity is critical for the power supply connections. Reversed polarity will cause system lockout. Proper ground- ing is critical for boiler operation, connect the ground wire to the green ground screw next to the line voltage terminal strip.

2.Circulator(s)

A set of terminals are provided for the boiler (primary loop) circulator. Only wire this circulator to these terminals, additional (secondary loop) circulators for space heating require the use of relays and a separate power source.

For multiple zoning, either zone valves or circulators maybe used.

For zone valve system (See Figure 16a).

For pump zoning system (See Figure 16b and 16c).

DO NOT use boiler transformer to power external accessories like zone valve and relays, overload and/or burned out transformer and boiler malfunction can result. Use separate transformer to power such components.

A second set of terminals are provided for the domestic hot water tank circulator (if used). The primary loop circulator is always de-energized when the DHW tank circulator is energized, for priority.

3.SPACE HEATING THERMOSTAT(S)

Install thermostat on an inside wall and away from any heat sources, sunshine and drafts. A set of terminals are provid- ed for connection of 24 volt style thermostats, relays or zone valve end switches (isolated contacts). (See wiring diagram Figure 15a).

Thermostat heat anticipator: For a non-zoned system set thermostat heat anticipator to 0.1 Amps, for zoned system set to match power requirements of zone valves or relays.

Refer to manufacturer’s instructions and specifications. Also see instructions with thermostat.

4.DOMESTIC HOT WATER TANK THERMOSTAT

A set of terminals are provided for connection of the DHW tank thermostat (if used). (See wiring diagram Figure 15a).

5.OUTDOOR AIR SENSOR

A set of terminals are provided for connection of an outdoor air sensor (if this method is used). (See wiring diagram Figure 15a).

The outdoor air sensor must be a 12k ohm type. Mount on an outside wall, shielded from direct sunlight or flow of heat or cooling form other sources. See instructions provided with sensor.

6.LOW WATER CUTOFF

A set of terminals are provided for connection of a LWCO. If this device is used, remove the factory installed jumper from these terminals. (See wiring diagram Figure 15a).

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Contents Installation and Operating Instructions Jaguar J-390 Boiler Ratings and DimensionsLocation and identification of parts Location and Identification of PartsBoiler Location SafetyBoiler Foundation Minimum Clearances from Combustible ConstructionsDirect Vent Installation NON-DIRECT Vent InstallationContamination Prevention Products to AvoidVent and AIR Intake Materials Flue GAS Venting RequirementsVent and AIR Intake Restrictions PVC/CPVC Pipe General Assembly MethodSidewall Venting NON-DIRECT Vent Venting InstallationVent Termination Location and Clearances NON-DIRECT Vent Vertical Venting10 MAX Jaguar J-390 NON-DIRECT VENT, Sidewall VentingFT. MIN Jaguar J-390 NON-DIRECT VENT, Venting Through a RoofFT. MIN Thick Wall Jaguar J-390 Direct VENT, Sidewall VentingDIA PVC/CPVC Pipe for Vent Combustion Screw Jaguar Model J-390 FT. MIN Direct Vent Venting and AIR Intake Through a RoofCondensate Removal System Venting and AIR Intake System Regular InspectionCommonwealth of Massachusetts Special Requirement GAS PipingSpace Heating Thermostats Electrical WiringDomestic HOT Water Tank Thermostat Outdoor AIR Sensor101112 Boiler Control 120V 3 4 5 6 7 3 4 5 6 7 Thermostat Water Piping Water Outlet Piping Feet w.c JaguarTank Piping Zoning with circulators Zoning with zone valves Piping a heating-cooling system to the boiler and a chiller Viewing and changing system setting View and Changing TemperaturesOperating Instructions Filling and Venting Water Systems Before Firing BOILER, make these checksBoiler Operation Status Jaguar Boiler Display BoardIf outdoor sensor is used Viewing and Changing TemperaturesBoiler model selection, value is 5 for model J-390 Water III. Initial Start Safety InformationInstructions To Turn OFF GAS to ApplianceJaguar Model J-390 Sequence of Operation IV. Check Combustion and Fuel Input Rate Gas valve adjustmentControl Safety Shutdown test Safety CheckVI. Diagnostic Error Codes Check for gas leaks19, 42 Going to the sensor, or replace the sensor. If no sen General Maintenance Care and MaintenanceIII. Cleaning If Replacement Parts are NeededGeneral Troubleshooting Guide for Service Personnel Jaguar Model J-390 SLANT/FIN CORPORATION, Greenvale, N.Y Phone 516