Heat & Glo LifeStyle LUX60 owner manual Maintenance Tasks-Qualified Service Technician, Firebox

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B. Maintenance Tasks-Qualified Service Technician

The following tasks must be performed by a qualified service technician.

Gasket Seal and Glass Assembly Inspection

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, drop cloth and a stable work surface.

Inspect gasket seal and its condition.

Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.

Confirm there is no damage to glass or glass frame. Replace as necessary.

Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary.

Firebox

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer and touch-up paint.

Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.

Replace fireplace if firebox has been perforated.

Control Compartment and Firebox Top

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, vacuum cleaner, dust cloths

Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

Remove all foreign objects.

Verify unobstructed air circulation.

Burner Ignition and Operation

Frequency: Annually

By: Qualified Service Technician

Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer.

Verify burner is properly secured and aligned with pilot or igniter.

Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.

Inspect for lifting or other flame problems.

Verify air shutter setting is correct. See Section 15.C. for required air shutter setting. Verify air shutter is clear of dust and debris.

Inspect orifice for soot, dirt and corrosion. Verify orifice size is correct. See Service Parts List for proper orifice sizing.

Verify manifold and inlet pressures. Adjust regulator as required.

Inspect pilot flame pattern and strength. See Figure 3.3 for proper pilot flame pattern. Clean or replace orifice spud as necessary.

Inspect thermocouple/thermopile or IPI flame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.

Verify thermocouple/thermopile or IPI millivolt output. Replace as necessary.

Figure 3.3 IPI Flame Patterns

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Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11

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Contents Installation and Operation ModelsCongratulations Homeowner Reference InformationTable of Contents Reference Materials  B. Limited Lifetime Warranty Limited Lifetime WarrantyWarranty Conditions Listing and Code Approvals Requirements for the Commonwealth of Massachusetts Operating Instructions Gas Fireplace SafetyYour Fireplace Fixed Glass Assembly Clear SpaceDecorative Doors and Fronts Operation of the LUX60Matching Security Codes Before Lighting FireplaceSystem Operation For Your Safety Read Before Lighting IntelliFire Ignition System IPI Lighting InstructionsInitial Break-in Procedure Frequently Asked QuestionsAfter Fireplace is Lit Maintenance Tasks-Homeowner Maintenance and ServiceGlass Cleaning Doors, Surrounds, Fronts Remote ControlVenting Maintenance Tasks-Qualified Service Technician Gasket Seal and Glass Assembly InspectionFirebox Control Compartment and Firebox TopLight Glass Replacement/Cleaning LED Light Bar ReplacementClean Porcelain Panels BackRemove Screws Getting Started Typical Appliance SystemTools and Supplies Needed Design and Installation ConsiderationsInspect Appliance and Components Select Appliance Location Framing and ClearancesAssemble Steel Stud Kit Construct the Appliance Chase ClearancesClearances to Combustibles Termination Locations Vent Termination Minimum ClearancesMinimum Clearances for Termination Vent Information and Diagrams Approved PipeVent Table Key Use of ElbowsTop Vent Horizontal Termination Vent DiagramsOne Elbow Two 45 Elbows replacing One 90 Elbow Three ElbowsNo Elbow Top Vent Vertical TerminationTwo Elbows Vent Clearances and Framing Pipe Clearances to CombustiblesWall Penetration Framing Combustible Wall PenetrationInstall the Ceiling Firestop Ceiling firestop Must be used between floors and at- ticsFlat Ceiling Installation Install Attic Insulation ShieldVaulted Ceiling Installation Appliance Preparation Secure and Level the ApplianceInstall Vent Pipe Attach Pipe to the Firebox AssemblyAssemble Vent Sections Assemble Pipe SectionsAssemble Slip Sections Secure the Vent SectionsInstall Metal Roof Flashing Disassemble Vent SectionsAssemble and Install Storm Collar 13 Assembling the Storm CollarInstall Vertical Termination Cap Heat Shield Requirements for Horizontal TerminationInstall Horizontal Termination Cap 16 Venting through the wallShrouds HHT ShroudsField Constructed Shrouds Open Top Shroud may be used with DVP-TV, DVP-TVHWMailbox Style Shroud may be used with DVP-TV, DVP-TVHW Roofed Style Shroud may be used with DVP-TV, DVP-TVHWGas Pressure Gas InformationGas Connection Install Flame Solenoid Setting Flame Height/Manifold PressureElectrical Service and Repair Wiring RequirementsElectrical Information Junction Box Installation Junction Box DetailWall Finishing Standard 1/2 in mm SheetrockAdditional Decorative Finishing up to 1 in mm Thick Additional Decorative Finishing over 1 in mm ThickAppliance Setup Remove Glass AssemblyAir Shutter Access & Adjustment Clean the ApplianceOutside Burner Tube Air Shutter Adjustment Center Burner Tube Air ShutterInstall Glass Rock Install Glass RockTroubleshooting IntelliFire IPI Ignition SystemIntelliFire IPI Ignition System Appliance Dimension Diagram Reference MaterialsVent Components Diagrams DVP45DVP-TRAPFL DVP-TVHW DVP-TRAP Optional Components Contact Information Do not Discard this Manual