Wayne-Dalton 9800 installation instructions Table of Contents

Page 2

Table of Contents

 

Important Safety Instructions

2

Package Contents

3

Door Section Identification

4

Tools Required

5

Pre-Installation

5-10

Removing The Old Door

5-9

Preparing The Opening

10

Installation

11-26

Optional Installations

27-28

Side Lock

27

Pull Rope

27

Trolley Operator

28

Maintenance

29-30

Cleaning

29

Painting Instructions

29-30

Warranty

31

Customer Service Number

32

Definition of key words used in this manual:

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in severe or fatal injury.

CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS.

IMPORTANT: Required step for safe and proper door operation.

NOTE: Information assuring proper installation of the door.

WARNING

Read these instructions carefully before attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a qualified door agency do the installation or repairs.

1.Read and follow all installation instructions.

2.Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3.It is always recommended to wear eye protection when using tools, otherwise eye injury could result.

4.Avoid installing your new door on windy days. Door could fall during the installation causing severe or fatal injury.

5.Doors 12’-0” wide and wider should be installed by two persons, to avoid possible injury.

6.Operate door ONLY when it is properly adjusted and free from obstructions.

7.If a door becomes hard to operate, inoperative or is damaged, immediately have necessary adjustments and/or repairs made by a trained door system technician using proper tools and instructions.

8.DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an electrically operated door.

9.DO NOT place fingers or hands into open section joints when closing a door. Use lift handles/gripping points when operating door manually.

10.DO NOT permit children to operate garage door or door controls. Severe or fatal injury could result, should the child become entrapped between the door and the floor.

11.Due to constant extreme spring tension, DO NOT attempt any adjustment, repair or alteration to any part of the door, especially to springs, spring brackets, bottom corner brackets, red colored fasteners, cables or supports. To avoid possible severe or fatal injury, have any such work performed

by a trained door systems technician using proper tools and instructions.

12.On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position.

13.Top section of door may need to be reinforced when attaching an electric opener. Check door and/or opener manufacturer’s instructions.

14.VISUALLY inspect door and hardware monthly for worn and or broken parts. Check to ensure door operates freely.

15.Test electric opener’s safety features monthly, following opener manufacturer’s instructions.

16.NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track systems are not intended or designed to support extra weight.

After installation is complete, fasten this manual near garage door.

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Contents Series Portland Source PlantTable of Contents Package Contents Door Section Identification Saw horses pair Power DrillTools Required Failure to use approved Spring when the set screws areTorsion Spring Removal For Standard Lift Experienced door technician. Instead haveTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear Extension Spring Removal Removing the Old DoorAttach a suitable Preparing the OpeningFailure to securely Mounting pad to structurally soundHand tighten the flagangle to InstallationAttaching Fully Adjustable Flagangle to Vertical Track None Carriage bolts and 2 1/4- 20 flangeInstalling Fully Adjustable Jamb Brackets Counterbalance Cables Bottom SectionSide, must be raised the height Shim Vertical TrackTools Needed Important The tops Position the left hand vertical trackStacking Sections Top Brackets To this DOOR, a WAYNE-DALTON ANY U-BARS Provided with DOOR. the InstallationOperator Bracket ProperlyTop Section Door OperationFlagangle Attaching Horizontal Track to AdjustableAdjusting Top Brackets Do not Raise Door Until HorizontalCenter Bearing Bracket Torsion Spring Assembly SideNylon Center Bushing Important do not USE Impact GUN To Wind Springs Securing DoorFor Spring Winding Winding Torsion Springs Parallel and within 3/4 Maximum of door edge Rear SupportKeep horizontal track Otherwise door could fall Resulting in severe injury orWinding bar while carefully loosening To adjust spring tension, fully closeThird roller. Insert a winding bar into Set screws in the winding coneSide Lock Pull RopePerforated OPERATORangle rail Trolley OperatorHeader Door ARM to Operator Bracket Operator Framing Members Perforated AngleCleaning PaintingPainting Lifetime Limited Warranty Model /or Ship Any Parts You May Need Thank you for your purchase
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9800 specifications

Wayne-Dalton is a well-known brand in the garage door industry, offering a wide range of models designed for durability, performance, and aesthetic appeal. Among its most popular series are the 9700, 5000, 8000, 9000, and 9800, each equipped with unique features and advanced technologies to meet diverse customer needs.

The Wayne-Dalton 9700 series is known for its combination of strength and insulation. This garage door is manufactured with a three-layer construction providing robust protection against the elements while offering excellent energy efficiency. The insulated steel construction can help maintain interior temperatures, making it ideal for attached garages.

The 5000 series, on the other hand, is designed for a more traditional look combined with modern performance. Featuring a lightweight design, it is made from durable materials that resist rust and corrosion. The 5000 series can be customized with different colors and styles, allowing homeowners to achieve the perfect aesthetic to enhance their property.

Moving on to the 8000 series, this model is designed for commercial applications and residential use where heavy-duty functions are necessary. It is built to withstand extreme weather conditions while providing optimal security with added strength features. The 8000 series offers smooth operation and minimal maintenance requirements, making it a great choice for those seeking reliability.

The 9000 series stands out with its stylish design and sleek finishes. This series offers advanced insulation options, coupled with numerous panel designs that provide a polished and sophisticated look. The 9000 model emphasizes both aesthetics and energy efficiency, making it a favorite among homeowners looking for a beautiful yet functional garage door.

Lastly, the 9800 series is the premium option within Wayne-Dalton’s offerings. This series is characterized by its high insulation value and thermal efficiency, thanks to its innovative construction techniques. The 9800 doors can be customized with numerous panel options and colors, delivering a luxury look while ensuring excellent performance.

In conclusion, Wayne-Dalton’s 9700, 5000, 8000, 9000, and 9800 series garage doors each feature distinctive characteristics and technologies aimed at enhancing durability, security, and aesthetics. Homeowners can find a reliable option within this range that suits their specific requirements, whether they prioritize insulation, style, or heavy-duty functionality. With Wayne-Dalton’s commitment to quality and innovation, these garage doors stand out in today’s market.
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