Wayne-Dalton 9800 installation instructions Securing Door, For Spring Winding

Page 23

16

Counterbalance Cables

 

Tools Needed:

Release the vice grips from the ends of the

cables and thread the counterbalance

Vice Grips

cables around the back side of the cable

 

3/8” Wrench

drums and verify that there are no cable

obstructions. Hook the cables into the

 

 

drums. Slide the left hand cable drum

 

against the left hand end bearing bracket

 

and tighten the set screws in the drum to

 

14-15 ft. lbs. of torque (Once set screws

 

contact the tube, tighten screws one full

Cable Left cable drum

Cable hooked in cable drum

turn). Rotate the left hand drum and torsion

tube until cable is taut. Attach vice grips to

torsion tube and brace vice grips against

jamb to keep cable taut. Slide the right

hand cable drum against the right hand

end bearing bracket and rotate drum until

cable is taunt. Tighten set screws in right

hand cable drum to 14-15 ft. lbs. of torque

(Once set screws contact the tube, tighten

screws one full turn).

IMPORTANT: Check each cable, making

sure both are seated properly on

the cable drums and have equal

cable tension.

Left end bearing bracket

Cable in

 

position

Set

 

 

screws

Vice grips

Jamb

Torsion

tube

Left cable

drum

INSTALLATION

17

Securing Door

for Spring Winding

Tools Needed:

Place vice clamps onto both vertical

(2) Vice Clamps

tracks just above the third roller. This is

 

to prevent the garage door from raising

 

while winding torsion springs.

WARNING

Failure to place vice clamps onto vertical Track can allow door to raise and cause severe or fatal injury

IMPORTANT: DO NOT USE IMPACT GUN

TO WIND SPRING(S).

place vice clamps above

3rd Roller on both

vertical tracks

vice clamps

Track

attached to

inner rail

 

of track

 

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts

23

You May Need. You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Image 23
Contents Portland Source Plant SeriesTable of Contents Package Contents Door Section Identification Saw horses pair Power DrillTools Required Experienced door technician. Instead have Spring when the set screws areTorsion Spring Removal For Standard Lift Failure to use approvedUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear Removing the Old Door Extension Spring RemovalMounting pad to structurally sound Preparing the OpeningFailure to securely Attach a suitableNone Carriage bolts and 2 1/4- 20 flange InstallationAttaching Fully Adjustable Flagangle to Vertical Track Hand tighten the flagangle toInstalling Fully Adjustable Jamb Brackets Bottom Section Counterbalance CablesPosition the left hand vertical track Vertical TrackTools Needed Important The tops Side, must be raised the height ShimStacking Sections Top Brackets Properly ANY U-BARS Provided with DOOR. the InstallationOperator Bracket To this DOOR, a WAYNE-DALTONDoor Operation Top SectionDo not Raise Door Until Horizontal Attaching Horizontal Track to AdjustableAdjusting Top Brackets Flagangle Center Bearing Bracket Side Torsion Spring AssemblyNylon Center Bushing Important do not USE Impact GUN To Wind Springs Securing DoorFor Spring Winding Winding Torsion Springs Otherwise door could fall Resulting in severe injury or Rear SupportKeep horizontal track Parallel and within 3/4 Maximum of door edgeSet screws in the winding cone To adjust spring tension, fully closeThird roller. Insert a winding bar into Winding bar while carefully looseningPull Rope Side LockOperator Framing Members Perforated Angle Trolley OperatorHeader Door ARM to Operator Bracket Perforated OPERATORangle railPainting CleaningPainting Lifetime Limited Warranty Model Thank you for your purchase /or Ship Any Parts You May Need
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